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Ford Tourneo 1994-2006 Maintenance Plans

This schedule shows key service items and indicative intervals. Actual intervals depend on driving conditions, exact engine specification and manufacturer recommendations. For full details of all operations, sub-tasks and technical specifications, see our technical manuals.
2.5 D Diesel (4FA)
( - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 D Diesel (4FA) · ( - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 D Diesel (4FA) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 D Diesel (4FB)
( - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 D Diesel (4FB) · ( - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 D Diesel (4FB) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 D Diesel (4HB)
( - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 D Diesel (4HB) · ( - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 D Diesel (4HB) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TCi Diesel (4GD)
(08/1994 - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TCi Diesel (4GD) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 TCi Diesel (4GD) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TD Diesel (4EB)

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TD Diesel (4EB) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TD Diesel (4ED)
(08/1994 - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TD Diesel (4ED) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 TD Diesel (4ED) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TD Diesel (4GA)
(08/1994 - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TD Diesel (4GA) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 TD Diesel (4GA) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TD Diesel (4GB)
(08/1994 - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TD Diesel (4GB) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 TD Diesel (4GB) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
2.5 TD Diesel (4GC)
(08/1994 - 07/1998) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 90,000 km/60 months
  • Braking system: renew the brake fluid every 24 months

Service intervals · 2.5 TD Diesel (4GC) · (08/1994 - 07/1998)

Task Every 15,000 km/12 months Every 45,000 km/36 months Every 60,000 km/48 months Every 75,000 km/60 months Every 90,000 km/72 months
Engine
Renew the engine oil
Renew the oil filter
Check for oil leaks
Renew the air filter
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Check the brake lines, hoses and connections for leaks and damage
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage
(08/1998 - 08/2000) Standard interval

Additional operations (specific intervals)

  • Renew the timing belt every 80,000 km/60 months
  • Braking system: renew the brake fluid every 24 months
  • Check the body for corrosion and damage every 12 months

Service intervals · 2.5 TD Diesel (4GC) · (08/1998 - 08/2000)

Task Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months Every 120,000 km/72 months Every 200,000 km/120 months
Engine
Renew the engine oil
Renew the oil filter
Renew the air filter
Check the condition of all visible hoses, lines and connections
Check the exhaust system
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary
Transmission
Manual transmission: check for leaks
Steering
Check the steering assembly for damage, leaks and wear
Brakes
Check the brake fluid level; top up if necessary
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare
Suspension: check for damage and wear
Check the tyre pressures; adjust if necessary
Electrical System
Check the operation of the exterior lights
Exterior
Check the windscreen wipers and washing system
Check the underbody protective coating for corrosion and damage