Change Car Turbo Ford Tourneo

Change Car Turbo

Very technical 3h00–7h00 ~300–700£
Estimated time 3h00–7h00
Estimated labour cost ~300–700£
Difficulty Very technical
Vehicles
Tourneo 1994-2006 9
  • 2.5 D Diesel (4FA)
  • 2.5 D Diesel (4FB)
  • 2.5 D Diesel (4HB)
  • 2.5 TCi Diesel (4GD)
  • 2.5 TD Diesel (4EB)
  • 2.5 TD Diesel (4ED)
  • 2.5 TD Diesel (4GA)
  • 2.5 TD Diesel (4GB)
  • 2.5 TD Diesel (4GC)
Tourneo 2000-2006 12
  • 2.0 TDCi (Duratorq) Diesel (FIFA)
  • 2.0 TDDi (Duratorq) Diesel (ABFA)
  • 2.0 TDDi (Duratorq) Diesel (D3FA)
  • 2.0 TDDi (Duratorq) Diesel (F3FA)
  • 2.4 TDCi (Duratorq) Diesel (H9FA)
  • 2.4 TDDi (Duratorq) Diesel (D2FA)
  • 2.4 TDDi (Duratorq) Diesel (D2FB)
  • 2.4 TDDi (Duratorq) Diesel (D4FA)
  • 2.4 TDDi (Duratorq) Diesel (DOFA)
  • 2.4 TDDi (Duratorq) Diesel (F4FA)
  • 2.4 TDDi (Duratorq) Diesel (FXFA)
  • 2.4 TDDi (Duratorq) Diesel (HEFA)
Tourneo 2006-2014 42
  • 2.2 TDCi (Duratorq) Diesel (CVRA)
  • 2.2 TDCi (Duratorq) Diesel (CVRB)
  • 2.2 TDCi (Duratorq) Diesel (CVRC)
  • 2.2 TDCi (Duratorq) Diesel (CYFA)
  • 2.2 TDCi (Duratorq) Diesel (CYFB)
  • 2.2 TDCi (Duratorq) Diesel (CYFC)
  • 2.2 TDCi (Duratorq) Diesel (CYFD)
  • 2.2 TDCi (Duratorq) Diesel (CYRA)
  • 2.2 TDCi (Duratorq) Diesel (CYRB)
  • 2.2 TDCi (Duratorq) Diesel (CYRC)
  • 2.2 TDCi (Duratorq) Diesel (DRFA)
  • 2.2 TDCi (Duratorq) Diesel (DRFB)
  • 2.2 TDCi (Duratorq) Diesel (DRFC)
  • 2.2 TDCi (Duratorq) Diesel (DRFD)
  • 2.2 TDCi (Duratorq) Diesel (DRFE)
  • 2.2 TDCi (Duratorq) Diesel (DRRA)
  • 2.2 TDCi (Duratorq) Diesel (DRRB)
  • 2.2 TDCi (Duratorq) Diesel (DRRC)
  • 2.2 TDCi (Duratorq) Diesel (P8FA)
  • 2.2 TDCi (Duratorq) Diesel (P8FB)
  • 2.2 TDCi (Duratorq) Diesel (PGFA)
  • 2.2 TDCi (Duratorq) Diesel (PGFB)
  • 2.2 TDCi (Duratorq) Diesel (QVFA)
  • 2.2 TDCi (Duratorq) Diesel (QWFA)
  • 2.2 TDCi (Duratorq) Diesel (SRFA)
  • 2.2 TDCi (Duratorq) Diesel (SRFB)
  • 2.2 TDCi (Duratorq) Diesel (SRFC)
  • 2.2 TDCi (Duratorq) Diesel (SRFD)
  • 2.2 TDCi (Duratorq) Diesel (SRFE)
  • 2.2 TDCi (Duratorq) Diesel (UHFA)
  • 2.2 TDCi (Duratorq) Diesel (UHFB)
  • 2.2 TDCi (Duratorq) Diesel (UHFC)
  • 2.2 TDCi (Duratorq) Diesel (USRA)
  • 2.2 TDCi (Duratorq) Diesel (USRB)
  • 2.4 TDCi (Duratorq) Diesel (H9FB)
  • 2.4 TDCi (Duratorq) Diesel (H9FD)
  • 2.4 TDCi (Duratorq) Diesel (JXFA)
  • 2.4 TDCi (Duratorq) Diesel (JXFC)
  • 2.4 TDCi (Duratorq) Diesel (PHFA)
  • 2.4 TDCi (Duratorq) Diesel (PHFC)
  • 3.2 TDCi (Duratorq) Diesel (SAFA)
  • 3.2 TDCi (Duratorq) Diesel (SAFB)
Tourneo 2013-2025 40
  • 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD)
  • 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD)
  • 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB)
  • 2.0 TDCi (EcoBlue) Diesel (BJFB)
  • 2.0 TDCi (EcoBlue) Diesel (BJRA)
  • 2.0 TDCi (EcoBlue) Diesel (BKFA)
  • 2.0 TDCi (EcoBlue) Diesel (BKFB)
  • 2.0 TDCi (EcoBlue) Diesel (BKHA)
  • 2.0 TDCi (EcoBlue) Diesel (BKRA)
  • 2.0 TDCi (EcoBlue) Diesel (BLFB)
  • 2.0 TDCi (EcoBlue) Diesel (BLHA)
  • 2.0 TDCi (EcoBlue) Diesel (BLRA)
  • 2.0 TDCi (EcoBlue) Diesel (N0HA)
  • 2.0 TDCi (EcoBlue) Diesel (YLF6)
  • 2.0 TDCi (EcoBlue) Diesel (YLFA)
  • 2.0 TDCi (EcoBlue) Diesel (YLFS)
  • 2.0 TDCi (EcoBlue) Diesel (YLR6)
  • 2.0 TDCi (EcoBlue) Diesel (YLRA)
  • 2.0 TDCi (EcoBlue) Diesel (YMF6)
  • 2.0 TDCi (EcoBlue) Diesel (YMFA)
  • 2.0 TDCi (EcoBlue) Diesel (YMFS)
  • 2.0 TDCi (EcoBlue) Diesel (YMR6)
  • 2.0 TDCi (EcoBlue) Diesel (YNF6)
  • 2.0 TDCi (EcoBlue) Diesel (YNFA)
  • 2.0 TDCi (EcoBlue) Diesel (YNFS)
  • 2.0 TDCi (EcoBlue) Diesel (YNR6)
  • 2.2 TDCi (Duratorq) Diesel (CVF5)
  • 2.2 TDCi (Duratorq) Diesel (CVFF)
  • 2.2 TDCi (Duratorq) Diesel (CVR5)
  • 2.2 TDCi (Duratorq) Diesel (CYF5)
  • 2.2 TDCi (Duratorq) Diesel (CYFF)
  • 2.2 TDCi (Duratorq) Diesel (CYFG)
  • 2.2 TDCi (Duratorq) Diesel (CYR5)
  • 2.2 TDCi (Duratorq) Diesel (DRF5)
  • 2.2 TDCi (Duratorq) Diesel (DRFF)
  • 2.2 TDCi (Duratorq) Diesel (DRFG)
  • 2.2 TDCi (Duratorq) Diesel (DRR5)
  • 2.2 TDCi (Duratorq) Diesel (UHR5)
  • 2.2 TDCi (Duratorq) Diesel (USR6)
  • 2.2 TDCi (Duratorq) Diesel (UYR6)
Tourneo 2014-2025 27
  • 1.0 (EcoBoost) Petrol (SFCA)
  • 1.0 (EcoBoost) Petrol (SFCB)
  • 1.0 (EcoBoost) Petrol (SFCC)
  • 1.0 (EcoBoost) Petrol (SFCD)
  • 1.0 (EcoBoost) Petrol (SFCE)
  • 1.0 (EcoBoost) Petrol (SFCF)
  • 1.5 TDCi (Duratorq) Diesel (UGCA)
  • 1.5 TDCi (Duratorq) Diesel (UGCB)
  • 1.5 TDCi (Duratorq) Diesel (XUCC)
  • 1.5 TDCi (Duratorq) Diesel (XUCD)
  • 1.5 TDCi (Duratorq) Diesel (XUCE)
  • 1.5 TDCi (Duratorq) Diesel (XUCF)
  • 1.5 TDCi (Duratorq) Diesel (XUCG)
  • 1.5 TDCi (Duratorq) Diesel (XVCA)
  • 1.5 TDCi (Duratorq) Diesel (XVCB)
  • 1.5 TDCi (Duratorq) Diesel (XVCC)
  • 1.5 TDCi (Duratorq) Diesel (XVCE)
  • 1.5 TDCi (Duratorq) Diesel (XVCF)
  • 1.5 TDCi (Duratorq) Diesel (XWCA)
  • 1.5 TDCi (Duratorq) Diesel (XWCB)
  • 1.5 TDCi (Duratorq) Diesel (XWCC)
  • 1.5 TDCi (Duratorq) Diesel (XXCA)
  • 1.5 TDCi (Duratorq) Diesel (XXCB)
  • 1.5 TDCi (Duratorq) Diesel (XXCC)
  • 1.6 TDCi (Duratorq) Diesel (T3CA)
  • 1.6 TDCi (Duratorq) Diesel (T3CB)
  • 1.6 TDCi (Duratorq) Diesel (T3CC)
Renew the turbocharger VMT6, Without air conditioning 3h30
Renew the turbocharger (VXT75, MT75), With air conditioning 3h00
Renew the turbocharger (VXT75, MT75), Without air conditioning 2h30
Renew the turbocharger MT82 3h00
Renew the turbocharger VMT6, With air conditioning 4h00
Renew the turbocharger 6F55, Front-wheel drive 7h00
Renew the turbocharger 4h00
Renew the turbocharger VMT6, Front-wheel drive 7h00
Renew the turbocharger Manual transmission 27h00
Renew the turbocharger Automatic transmission 23h00
Renew the turbocharger EURO 5, Front-wheel drive, Without air conditioning 3h30
Renew the turbocharger EURO 4, Front-wheel drive, Without air conditioning 3h30
Renew the turbocharger EURO 6 3h30
Renew the turbocharger EURO 4, Front-wheel drive, With air conditioning 4h00
Renew the turbocharger EURO 5, Front-wheel drive, With air conditioning 7h00
Renew the turbocharger EURO 5, (4WD, Rear-wheel drive) 3h00
Renew the turbocharger EURO 4, (4WD, Rear-wheel drive) 3h00

What is the role of the Ford Tourneo turbo?

The turbocharger increases engine power by compressing the intake air, allowing more air (and therefore more fuel) into the combustion chambers. It is driven by exhaust gases spinning a turbine at speeds up to 250,000 rpm. The compressed intake air passes through an intercooler to reduce its temperature before entering the engine.

What are the symptoms of a failing Ford Tourneo turbo?

Common symptoms include: loss of engine power or boost, excessive exhaust smoke (blue/white for oil burning, black for over-fuelling), whining or whistling noise from the turbo area, engine warning light or turbo fault codes, oil leaks at the turbo housing, increased oil consumption.

What causes Ford Tourneo turbo failure?

The main causes are: oil starvation (blocked or restricted oil feed lines, low oil level, poor oil quality), foreign object ingestion, excessive exhaust temperature, worn bearings due to high mileage, and contaminated oil. Always investigate and fix the root cause before fitting a replacement turbo.

Can a Ford Tourneo turbo be reconditioned?

Yes, turbo reconditioning is a common and cost-effective alternative to buying new. A reputable service will disassemble, inspect, replace worn parts, rebalance, and test the unit. Expect to pay 30–60% of the new price.

Is it difficult to change a Ford Tourneo turbo?

Difficulty level 5/5: very technical. The turbo is connected to both the intake and exhaust systems, requiring numerous disassembly steps. Approximately 5 hours on average for a professional mechanic. Key precautions after fitting: change the engine oil and filter, prime the turbo with oil before starting, allow the turbo to cool down after hard driving by idling for 30 seconds before switching off.

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View your Tourneo maintenance plan (keep the Tourneo token) →

5 models covered

Model Year Range Engines covered Fuel
Tourneo 1994-2006 1994-2006 2.5 D Diesel (4FA), 2.5 D Diesel (4FB), 2.5 D Diesel (4HB), 2.5 TCi Diesel (4GD), 2.5 TD Diesel (4EB), 2.5 TD Diesel (4ED), 2.5 TD Diesel (4GA), 2.5 TD Diesel (4GB), 2.5 TD Diesel (4GC) Diesel
Tourneo 2000-2006 2000-2006 2.0 TDCi (Duratorq) Diesel (FIFA), 2.0 TDDi (Duratorq) Diesel (ABFA), 2.0 TDDi (Duratorq) Diesel (D3FA), 2.0 TDDi (Duratorq) Diesel (F3FA), 2.3 16V, -LPG LPG,Petrol (E5FA), 2.4 TDCi (Duratorq) Diesel (H9FA), 2.4 TDDi (Duratorq) Diesel (D2FA), 2.4 TDDi (Duratorq) Diesel (D2FB), 2… Diesel, LPG, Petrol
Tourneo 2006-2014 2006-2014 2.2 TDCi (Duratorq) Diesel (CVRA), 2.2 TDCi (Duratorq) Diesel (CVRB), 2.2 TDCi (Duratorq) Diesel (CVRC), 2.2 TDCi (Duratorq) Diesel (CYFA), 2.2 TDCi (Duratorq) Diesel (CYFB), 2.2 TDCi (Duratorq) Diesel (CYFC), 2.2 TDCi (Duratorq) Diesel (CYFD), 2.2 TDCi (Duratorq) Diesel (CYRA),… CNG, Diesel, LPG, Petrol
Tourneo 2013-2025 2013-2025 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD), 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD), 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB), 2.0 TDCi (EcoBlue) Diesel (BJFB), 2.0 TDCi (EcoBlue) Diesel (BJRA), 2.0 TDCi (EcoBlue) Diesel (BKFA), 2.0 TDCi (EcoBlue) Diesel (BKFB), 2.0 … 48V (MHEV), Diesel
Tourneo 2014-2025 2014-2025 1.0 (EcoBoost) Petrol (SFCA), 1.0 (EcoBoost) Petrol (SFCB), 1.0 (EcoBoost) Petrol (SFCC), 1.0 (EcoBoost) Petrol (SFCD), 1.0 (EcoBoost) Petrol (SFCE), 1.0 (EcoBoost) Petrol (SFCF), 1.5 TDCi (Duratorq) Diesel (UGCA), 1.5 TDCi (Duratorq) Diesel (UGCB), 1.5 TDCi (Duratorq) Diesel (X… Diesel, Petrol

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Very easy 0h30
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Easy 0h30–1h30
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Easy 0h45–1h30
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Easy 1h00–12h00
Change Car Cabin Filter

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Very easy 0h30–0h45
Change Car Clutch

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Technical 5h00–24h00
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Easy 0h30–3h00
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Easy 1h30–5h00
Change Car Spark Plugs

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Easy 1h00–1h30
Change Car Timing Belt Kit

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Very technical 3h00–15h00
View the service schedule for your Tourneo →