Change Car Clutch Ford Tourneo

Change Car Clutch

Technical 5h00–24h00 ~500–2400£

Estimated time	5h00–24h00
Estimated labour cost	~500–2400£
Difficulty	Technical
Vehicles	Tourneo 1994-2006 9 2.5 D Diesel (4FA) 2.5 D Diesel (4FB) 2.5 D Diesel (4HB) 2.5 TCi Diesel (4GD) 2.5 TD Diesel (4EB) 2.5 TD Diesel (4ED) 2.5 TD Diesel (4GA) 2.5 TD Diesel (4GB) 2.5 TD Diesel (4GC) Tourneo 2000-2006 13 2.0 TDCi (Duratorq) Diesel (FIFA) 2.0 TDDi (Duratorq) Diesel (ABFA) 2.0 TDDi (Duratorq) Diesel (D3FA) 2.0 TDDi (Duratorq) Diesel (F3FA) 2.3 16V, -LPG LPG,Petrol (E5FA) 2.4 TDCi (Duratorq) Diesel (H9FA) 2.4 TDDi (Duratorq) Diesel (D2FA) 2.4 TDDi (Duratorq) Diesel (D2FB) 2.4 TDDi (Duratorq) Diesel (D4FA) 2.4 TDDi (Duratorq) Diesel (DOFA) 2.4 TDDi (Duratorq) Diesel (F4FA) 2.4 TDDi (Duratorq) Diesel (FXFA) 2.4 TDDi (Duratorq) Diesel (HEFA) Tourneo 2006-2014 44 2.2 TDCi (Duratorq) Diesel (CVRA) 2.2 TDCi (Duratorq) Diesel (CVRB) 2.2 TDCi (Duratorq) Diesel (CVRC) 2.2 TDCi (Duratorq) Diesel (CYFA) 2.2 TDCi (Duratorq) Diesel (CYFB) 2.2 TDCi (Duratorq) Diesel (CYFC) 2.2 TDCi (Duratorq) Diesel (CYFD) 2.2 TDCi (Duratorq) Diesel (CYRA) 2.2 TDCi (Duratorq) Diesel (CYRB) 2.2 TDCi (Duratorq) Diesel (CYRC) 2.2 TDCi (Duratorq) Diesel (DRFA) 2.2 TDCi (Duratorq) Diesel (DRFB) 2.2 TDCi (Duratorq) Diesel (DRFC) 2.2 TDCi (Duratorq) Diesel (DRFD) 2.2 TDCi (Duratorq) Diesel (DRFE) 2.2 TDCi (Duratorq) Diesel (DRRA) 2.2 TDCi (Duratorq) Diesel (DRRB) 2.2 TDCi (Duratorq) Diesel (DRRC) 2.2 TDCi (Duratorq) Diesel (P8FA) 2.2 TDCi (Duratorq) Diesel (P8FB) 2.2 TDCi (Duratorq) Diesel (PGFA) 2.2 TDCi (Duratorq) Diesel (PGFB) 2.2 TDCi (Duratorq) Diesel (SRFA) 2.2 TDCi (Duratorq) Diesel (SRFB) 2.2 TDCi (Duratorq) Diesel (SRFC) 2.2 TDCi (Duratorq) Diesel (SRFD) 2.2 TDCi (Duratorq) Diesel (SRFE) 2.2 TDCi (Duratorq) Diesel (UHFA) 2.2 TDCi (Duratorq) Diesel (UHFB) 2.2 TDCi (Duratorq) Diesel (UHFC) 2.2 TDCi (Duratorq) Diesel (USRA) 2.2 TDCi (Duratorq) Diesel (USRB) 2.3 16V (Duratec) Petrol (GZFA) 2.3 16V (Duratec) Petrol (GZFB) 2.3 16V CNG (Duratec) CNG,Petrol (GZFC) 2.3 16V LPG (Duratec) LPG,Petrol (GZFC) 2.4 TDCi (Duratorq) Diesel (H9FB) 2.4 TDCi (Duratorq) Diesel (H9FD) 2.4 TDCi (Duratorq) Diesel (JXFA) 2.4 TDCi (Duratorq) Diesel (JXFC) 2.4 TDCi (Duratorq) Diesel (PHFA) 2.4 TDCi (Duratorq) Diesel (PHFC) 3.2 TDCi (Duratorq) Diesel (SAFA) 3.2 TDCi (Duratorq) Diesel (SAFB) Tourneo 2013-2025 40 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD) 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD) 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB) 2.0 TDCi (EcoBlue) Diesel (BJFB) 2.0 TDCi (EcoBlue) Diesel (BJRA) 2.0 TDCi (EcoBlue) Diesel (BKFA) 2.0 TDCi (EcoBlue) Diesel (BKFB) 2.0 TDCi (EcoBlue) Diesel (BKHA) 2.0 TDCi (EcoBlue) Diesel (BKRA) 2.0 TDCi (EcoBlue) Diesel (BLFB) 2.0 TDCi (EcoBlue) Diesel (BLHA) 2.0 TDCi (EcoBlue) Diesel (BLRA) 2.0 TDCi (EcoBlue) Diesel (N0HA) 2.0 TDCi (EcoBlue) Diesel (YLF6) 2.0 TDCi (EcoBlue) Diesel (YLFA) 2.0 TDCi (EcoBlue) Diesel (YLFS) 2.0 TDCi (EcoBlue) Diesel (YLR6) 2.0 TDCi (EcoBlue) Diesel (YLRA) 2.0 TDCi (EcoBlue) Diesel (YMF6) 2.0 TDCi (EcoBlue) Diesel (YMFA) 2.0 TDCi (EcoBlue) Diesel (YMFS) 2.0 TDCi (EcoBlue) Diesel (YMR6) 2.0 TDCi (EcoBlue) Diesel (YNF6) 2.0 TDCi (EcoBlue) Diesel (YNFA) 2.0 TDCi (EcoBlue) Diesel (YNFS) 2.0 TDCi (EcoBlue) Diesel (YNR6) 2.2 TDCi (Duratorq) Diesel (CVF5) 2.2 TDCi (Duratorq) Diesel (CVFF) 2.2 TDCi (Duratorq) Diesel (CVR5) 2.2 TDCi (Duratorq) Diesel (CYF5) 2.2 TDCi (Duratorq) Diesel (CYFF) 2.2 TDCi (Duratorq) Diesel (CYFG) 2.2 TDCi (Duratorq) Diesel (CYR5) 2.2 TDCi (Duratorq) Diesel (DRF5) 2.2 TDCi (Duratorq) Diesel (DRFF) 2.2 TDCi (Duratorq) Diesel (DRFG) 2.2 TDCi (Duratorq) Diesel (DRR5) 2.2 TDCi (Duratorq) Diesel (UHR5) 2.2 TDCi (Duratorq) Diesel (USR6) 2.2 TDCi (Duratorq) Diesel (UYR6) Tourneo 2014-2025 27 1.0 (EcoBoost) Petrol (SFCA) 1.0 (EcoBoost) Petrol (SFCB) 1.0 (EcoBoost) Petrol (SFCC) 1.0 (EcoBoost) Petrol (SFCD) 1.0 (EcoBoost) Petrol (SFCE) 1.0 (EcoBoost) Petrol (SFCF) 1.5 TDCi (Duratorq) Diesel (UGCA) 1.5 TDCi (Duratorq) Diesel (UGCB) 1.5 TDCi (Duratorq) Diesel (XUCC) 1.5 TDCi (Duratorq) Diesel (XUCD) 1.5 TDCi (Duratorq) Diesel (XUCE) 1.5 TDCi (Duratorq) Diesel (XUCF) 1.5 TDCi (Duratorq) Diesel (XUCG) 1.5 TDCi (Duratorq) Diesel (XVCA) 1.5 TDCi (Duratorq) Diesel (XVCB) 1.5 TDCi (Duratorq) Diesel (XVCC) 1.5 TDCi (Duratorq) Diesel (XVCE) 1.5 TDCi (Duratorq) Diesel (XVCF) 1.5 TDCi (Duratorq) Diesel (XWCA) 1.5 TDCi (Duratorq) Diesel (XWCB) 1.5 TDCi (Duratorq) Diesel (XWCC) 1.5 TDCi (Duratorq) Diesel (XXCA) 1.5 TDCi (Duratorq) Diesel (XXCB) 1.5 TDCi (Duratorq) Diesel (XXCC) 1.6 TDCi (Duratorq) Diesel (T3CA) 1.6 TDCi (Duratorq) Diesel (T3CB) 1.6 TDCi (Duratorq) Diesel (T3CC)
Renew the clutch assembly (manual transmission)	7h00–24h00
Renew the multi-plate clutch assembly	4h00–7h00
Renew the clutch assembly (manual transmission) VMT6, Without air conditioning	8h00
Renew the clutch assembly (manual transmission) MT82, Without air conditioning	7h00
Renew the clutch assembly (manual transmission) VMT6, With air conditioning	8h00
Renew the clutch assembly (manual transmission) VXT75	8h00
Renew the clutch assembly (manual transmission) MT82, With air conditioning	7h00
Renew the clutch assembly (manual transmission) MT82, 4WD, With air conditioning	9h00
Renew the clutch assembly (manual transmission) VMT6, Front-wheel drive	7h00
Renew the clutch assembly (manual transmission) EURO 5, Front-wheel drive, Without air conditioning	8h00
Renew the clutch assembly (manual transmission) EURO 5, Front-wheel drive, With air conditioning	9h00
Renew the clutch assembly (manual transmission) EURO 6, Rear-wheel drive	8h00
Renew the clutch assembly (manual transmission) EURO 5, Rear-wheel drive, With air conditioning	7h00
Renew the clutch assembly (manual transmission) EURO 5, Rear-wheel drive, Without air conditioning	7h00
Renew the clutch assembly (manual transmission) iB5	9h00
Renew the clutch assembly (manual transmission) 6MX65	7h00

What is a Ford Tourneo clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Ford Tourneo clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Ford Tourneo clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

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View your Tourneo maintenance plan (keep the Tourneo token) →

5 models covered

Model	Year Range	Engines covered	Fuel
Tourneo 1994-2006	1994-2006	2.5 D Diesel (4FA), 2.5 D Diesel (4FB), 2.5 D Diesel (4HB), 2.5 TCi Diesel (4GD), 2.5 TD Diesel (4EB), 2.5 TD Diesel (4ED), 2.5 TD Diesel (4GA), 2.5 TD Diesel (4GB), 2.5 TD Diesel (4GC)	Diesel
Tourneo 2000-2006	2000-2006	2.0 TDCi (Duratorq) Diesel (FIFA), 2.0 TDDi (Duratorq) Diesel (ABFA), 2.0 TDDi (Duratorq) Diesel (D3FA), 2.0 TDDi (Duratorq) Diesel (F3FA), 2.3 16V, -LPG LPG,Petrol (E5FA), 2.4 TDCi (Duratorq) Diesel (H9FA), 2.4 TDDi (Duratorq) Diesel (D2FA), 2.4 TDDi (Duratorq) Diesel (D2FB), 2…	Diesel, LPG, Petrol
Tourneo 2006-2014	2006-2014	2.2 TDCi (Duratorq) Diesel (CVRA), 2.2 TDCi (Duratorq) Diesel (CVRB), 2.2 TDCi (Duratorq) Diesel (CVRC), 2.2 TDCi (Duratorq) Diesel (CYFA), 2.2 TDCi (Duratorq) Diesel (CYFB), 2.2 TDCi (Duratorq) Diesel (CYFC), 2.2 TDCi (Duratorq) Diesel (CYFD), 2.2 TDCi (Duratorq) Diesel (CYRA),…	CNG, Diesel, LPG, Petrol
Tourneo 2013-2025	2013-2025	2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD), 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD), 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB), 2.0 TDCi (EcoBlue) Diesel (BJFB), 2.0 TDCi (EcoBlue) Diesel (BJRA), 2.0 TDCi (EcoBlue) Diesel (BKFA), 2.0 TDCi (EcoBlue) Diesel (BKFB), 2.0 …	48V (MHEV), Diesel
Tourneo 2014-2025	2014-2025	1.0 (EcoBoost) Petrol (SFCA), 1.0 (EcoBoost) Petrol (SFCB), 1.0 (EcoBoost) Petrol (SFCC), 1.0 (EcoBoost) Petrol (SFCD), 1.0 (EcoBoost) Petrol (SFCE), 1.0 (EcoBoost) Petrol (SFCF), 1.5 TDCi (Duratorq) Diesel (UGCA), 1.5 TDCi (Duratorq) Diesel (UGCB), 1.5 TDCi (Duratorq) Diesel (X…	Diesel, Petrol

Other repair guides

Change Car Clutch

What is a Ford Tourneo clutch?

When should you change the Ford Tourneo clutch?

Is it difficult to change the Ford Tourneo clutch kit?

5 models covered

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