Change Car Particulate Filter (DPF) Ford Tourneo

Change Car Particulate Filter (DPF)

Easy 0h30–3h00 ~50–300£
Estimated time 0h30–3h00
Estimated labour cost ~50–300£
Difficulty Easy
Vehicles
Tourneo 1994-2006 9
  • 2.5 D Diesel (4FA)
  • 2.5 D Diesel (4FB)
  • 2.5 D Diesel (4HB)
  • 2.5 TCi Diesel (4GD)
  • 2.5 TD Diesel (4EB)
  • 2.5 TD Diesel (4ED)
  • 2.5 TD Diesel (4GA)
  • 2.5 TD Diesel (4GB)
  • 2.5 TD Diesel (4GC)
Tourneo 2000-2006 12
  • 2.0 TDCi (Duratorq) Diesel (FIFA)
  • 2.0 TDDi (Duratorq) Diesel (ABFA)
  • 2.0 TDDi (Duratorq) Diesel (D3FA)
  • 2.0 TDDi (Duratorq) Diesel (F3FA)
  • 2.4 TDCi (Duratorq) Diesel (H9FA)
  • 2.4 TDDi (Duratorq) Diesel (D2FA)
  • 2.4 TDDi (Duratorq) Diesel (D2FB)
  • 2.4 TDDi (Duratorq) Diesel (D4FA)
  • 2.4 TDDi (Duratorq) Diesel (DOFA)
  • 2.4 TDDi (Duratorq) Diesel (F4FA)
  • 2.4 TDDi (Duratorq) Diesel (FXFA)
  • 2.4 TDDi (Duratorq) Diesel (HEFA)
Tourneo 2006-2014 42
  • 2.2 TDCi (Duratorq) Diesel (CVRA)
  • 2.2 TDCi (Duratorq) Diesel (CVRB)
  • 2.2 TDCi (Duratorq) Diesel (CVRC)
  • 2.2 TDCi (Duratorq) Diesel (CYFA)
  • 2.2 TDCi (Duratorq) Diesel (CYFB)
  • 2.2 TDCi (Duratorq) Diesel (CYFC)
  • 2.2 TDCi (Duratorq) Diesel (CYFD)
  • 2.2 TDCi (Duratorq) Diesel (CYRA)
  • 2.2 TDCi (Duratorq) Diesel (CYRB)
  • 2.2 TDCi (Duratorq) Diesel (CYRC)
  • 2.2 TDCi (Duratorq) Diesel (DRFA)
  • 2.2 TDCi (Duratorq) Diesel (DRFB)
  • 2.2 TDCi (Duratorq) Diesel (DRFC)
  • 2.2 TDCi (Duratorq) Diesel (DRFD)
  • 2.2 TDCi (Duratorq) Diesel (DRFE)
  • 2.2 TDCi (Duratorq) Diesel (DRRA)
  • 2.2 TDCi (Duratorq) Diesel (DRRB)
  • 2.2 TDCi (Duratorq) Diesel (DRRC)
  • 2.2 TDCi (Duratorq) Diesel (P8FA)
  • 2.2 TDCi (Duratorq) Diesel (P8FB)
  • 2.2 TDCi (Duratorq) Diesel (PGFA)
  • 2.2 TDCi (Duratorq) Diesel (PGFB)
  • 2.2 TDCi (Duratorq) Diesel (QVFA)
  • 2.2 TDCi (Duratorq) Diesel (QWFA)
  • 2.2 TDCi (Duratorq) Diesel (SRFA)
  • 2.2 TDCi (Duratorq) Diesel (SRFB)
  • 2.2 TDCi (Duratorq) Diesel (SRFC)
  • 2.2 TDCi (Duratorq) Diesel (SRFD)
  • 2.2 TDCi (Duratorq) Diesel (SRFE)
  • 2.2 TDCi (Duratorq) Diesel (UHFA)
  • 2.2 TDCi (Duratorq) Diesel (UHFB)
  • 2.2 TDCi (Duratorq) Diesel (UHFC)
  • 2.2 TDCi (Duratorq) Diesel (USRA)
  • 2.2 TDCi (Duratorq) Diesel (USRB)
  • 2.4 TDCi (Duratorq) Diesel (H9FB)
  • 2.4 TDCi (Duratorq) Diesel (H9FD)
  • 2.4 TDCi (Duratorq) Diesel (JXFA)
  • 2.4 TDCi (Duratorq) Diesel (JXFC)
  • 2.4 TDCi (Duratorq) Diesel (PHFA)
  • 2.4 TDCi (Duratorq) Diesel (PHFC)
  • 3.2 TDCi (Duratorq) Diesel (SAFA)
  • 3.2 TDCi (Duratorq) Diesel (SAFB)
Tourneo 2013-2025 40
  • 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD)
  • 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD)
  • 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB)
  • 2.0 TDCi (EcoBlue) Diesel (BJFB)
  • 2.0 TDCi (EcoBlue) Diesel (BJRA)
  • 2.0 TDCi (EcoBlue) Diesel (BKFA)
  • 2.0 TDCi (EcoBlue) Diesel (BKFB)
  • 2.0 TDCi (EcoBlue) Diesel (BKHA)
  • 2.0 TDCi (EcoBlue) Diesel (BKRA)
  • 2.0 TDCi (EcoBlue) Diesel (BLFB)
  • 2.0 TDCi (EcoBlue) Diesel (BLHA)
  • 2.0 TDCi (EcoBlue) Diesel (BLRA)
  • 2.0 TDCi (EcoBlue) Diesel (N0HA)
  • 2.0 TDCi (EcoBlue) Diesel (YLF6)
  • 2.0 TDCi (EcoBlue) Diesel (YLFA)
  • 2.0 TDCi (EcoBlue) Diesel (YLFS)
  • 2.0 TDCi (EcoBlue) Diesel (YLR6)
  • 2.0 TDCi (EcoBlue) Diesel (YLRA)
  • 2.0 TDCi (EcoBlue) Diesel (YMF6)
  • 2.0 TDCi (EcoBlue) Diesel (YMFA)
  • 2.0 TDCi (EcoBlue) Diesel (YMFS)
  • 2.0 TDCi (EcoBlue) Diesel (YMR6)
  • 2.0 TDCi (EcoBlue) Diesel (YNF6)
  • 2.0 TDCi (EcoBlue) Diesel (YNFA)
  • 2.0 TDCi (EcoBlue) Diesel (YNFS)
  • 2.0 TDCi (EcoBlue) Diesel (YNR6)
  • 2.2 TDCi (Duratorq) Diesel (CVF5)
  • 2.2 TDCi (Duratorq) Diesel (CVFF)
  • 2.2 TDCi (Duratorq) Diesel (CVR5)
  • 2.2 TDCi (Duratorq) Diesel (CYF5)
  • 2.2 TDCi (Duratorq) Diesel (CYFF)
  • 2.2 TDCi (Duratorq) Diesel (CYFG)
  • 2.2 TDCi (Duratorq) Diesel (CYR5)
  • 2.2 TDCi (Duratorq) Diesel (DRF5)
  • 2.2 TDCi (Duratorq) Diesel (DRFF)
  • 2.2 TDCi (Duratorq) Diesel (DRFG)
  • 2.2 TDCi (Duratorq) Diesel (DRR5)
  • 2.2 TDCi (Duratorq) Diesel (UHR5)
  • 2.2 TDCi (Duratorq) Diesel (USR6)
  • 2.2 TDCi (Duratorq) Diesel (UYR6)
Tourneo 2014-2025 21
  • 1.5 TDCi (Duratorq) Diesel (UGCA)
  • 1.5 TDCi (Duratorq) Diesel (UGCB)
  • 1.5 TDCi (Duratorq) Diesel (XUCC)
  • 1.5 TDCi (Duratorq) Diesel (XUCD)
  • 1.5 TDCi (Duratorq) Diesel (XUCE)
  • 1.5 TDCi (Duratorq) Diesel (XUCF)
  • 1.5 TDCi (Duratorq) Diesel (XUCG)
  • 1.5 TDCi (Duratorq) Diesel (XVCA)
  • 1.5 TDCi (Duratorq) Diesel (XVCB)
  • 1.5 TDCi (Duratorq) Diesel (XVCC)
  • 1.5 TDCi (Duratorq) Diesel (XVCE)
  • 1.5 TDCi (Duratorq) Diesel (XVCF)
  • 1.5 TDCi (Duratorq) Diesel (XWCA)
  • 1.5 TDCi (Duratorq) Diesel (XWCB)
  • 1.5 TDCi (Duratorq) Diesel (XWCC)
  • 1.5 TDCi (Duratorq) Diesel (XXCA)
  • 1.5 TDCi (Duratorq) Diesel (XXCB)
  • 1.5 TDCi (Duratorq) Diesel (XXCC)
  • 1.6 TDCi (Duratorq) Diesel (T3CA)
  • 1.6 TDCi (Duratorq) Diesel (T3CB)
  • 1.6 TDCi (Duratorq) Diesel (T3CC)
Check the catalytic converter 0h30
Check the diesel particulate filter 0h30
Remove/refit the catalytic converter 0h45–3h30
Renew the catalytic converter 0h45–3h30
Renew the catalytic converter gasket 0h45
Prepare the catalytic converter heat shield for installation 0h30
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the diesel particulate filter 1h00–3h30
Renew the diesel particulate filter 1h00–3h30
Remove/refit the fuel vaporisation assembly Rear-wheel drive 1h30
Renew the fuel vaporisation assembly Rear-wheel drive 1h30
Remove/refit the fuel vaporisation glow plug 1h00
Renew the fuel vaporisation glow plug 1h00
Remove/refit the fuel vaporisation fuel pump 0h45
Renew the fuel vaporisation fuel pump 0h45
Remove/refit the catalytic converter Manual transmission, MT82 2h30
Remove/refit the catalytic converter Manual transmission, VMT6 3h30
Renew the catalytic converter Manual transmission, VMT6 3h30
Renew the catalytic converter Manual transmission, MT82 2h30
Remove/refit the diesel particulate filter VMT6 3h30
Remove/refit the diesel particulate filter MT82 1h30
Renew the diesel particulate filter VMT6 3h30
Renew the diesel particulate filter MT82 1h30
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30–2h00
Renew the diesel particulate filter/catalytic converter assembly 1h30–2h00
Remove/refit the fuel vaporisation assembly Front-wheel drive 3h00
Renew the fuel vaporisation assembly Front-wheel drive 3h00
Remove/refit the diesel particulate filter Manual transmission, VMT6 3h30
Remove/refit the diesel particulate filter Manual transmission, MT82 1h30
Renew the diesel particulate filter Manual transmission, MT82 1h30
Renew the diesel particulate filter Manual transmission, VMT6 3h30
Remove/refit the catalytic converter RHD 2h00
Remove/refit the catalytic converter LHD 1h30
Renew the catalytic converter LHD 1h30
Renew the catalytic converter RHD 2h00
Carry out the diesel particulate filter regeneration procedure 1h30
Check/top up the diesel particulate filter fuel additive 0h30
Remove/refit the catalytic converter VMT6, Front-wheel drive 3h30
Remove/refit the catalytic converter 6F55, Front-wheel drive 3h30
Renew the catalytic converter 6F55, Front-wheel drive 3h30
Renew the catalytic converter VMT6, Front-wheel drive 3h30
Remove/refit the diesel particulate filter 6F55, Front-wheel drive 3h30
Remove/refit the diesel particulate filter VMT6, Front-wheel drive 3h30
Renew the diesel particulate filter VMT6, Front-wheel drive 3h30
Renew the diesel particulate filter 6F55, Front-wheel drive 3h30
Remove/refit the AdBlue tank 1h30–2h00
Drain/refill the AdBlue tank 0h45
Renew the AdBlue tank 1h30–2h00
Remove/refit the catalytic converter MT82, (4WD, Rear-wheel drive) 3h30
Renew the catalytic converter MT82, (4WD, Rear-wheel drive) 3h30
Remove/refit the diesel particulate filter MT82, (4WD, Rear-wheel drive) 3h30
Renew the diesel particulate filter MT82, (4WD, Rear-wheel drive) 3h30
Remove/refit the diesel particulate filter Automatic transmission 16h00
Remove/refit the diesel particulate filter Manual transmission 20h00
Renew the diesel particulate filter Manual transmission 20h00
Renew the diesel particulate filter Automatic transmission 16h00
Remove/refit the fuel vaporisation assembly Automatic transmission, EURO 5, 6F55 0h45
Remove/refit the fuel vaporisation assembly Manual transmission, EURO 5, VMT6 3h00
Remove/refit the fuel vaporisation assembly EURO 6 0h45
Remove/refit the fuel vaporisation assembly Manual transmission, EURO 5, MT82 0h45
Renew the fuel vaporisation assembly Automatic transmission, EURO 5, 6F55 0h45
Renew the fuel vaporisation assembly Manual transmission, EURO 5, VMT6 3h00
Renew the fuel vaporisation assembly Manual transmission, EURO 5, MT82 0h45
Renew the fuel vaporisation assembly EURO 6 0h45
Remove/refit the fuel vaporisation glow plug EURO 5, VMT6 1h00
Renew the fuel vaporisation glow plug EURO 5, VMT6 1h00
Remove/refit the catalytic converter MT82 2h00
Remove/refit the catalytic converter VMT6 3h30
Renew the catalytic converter VMT6 3h30
Renew the catalytic converter MT82 2h00
Remove/refit the AdBlue system control unit 0h45
Renew the AdBlue system control unit 0h45
Remove/refit the rear catalytic converter 1h30
Renew the rear catalytic converter 1h30
Remove/refit the diesel particulate filter fuel additive injector 0h45
Renew the diesel particulate filter fuel additive injector 0h45
Remove/refit the AdBlue tank control unit 0h45
Renew the AdBlue tank control unit 0h45
Remove/refit the AdBlue injector 0h45
Renew the AdBlue injector 0h45

What is a Ford Tourneo particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Ford Tourneo particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Ford Tourneo particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Ford Tourneo particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Ford Tourneo particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

View all compatible products →
View your Tourneo maintenance plan (keep the Tourneo token) →

5 models covered

Model Year Range Engines covered Fuel
Tourneo 1994-2006 1994-2006 2.5 D Diesel (4FA), 2.5 D Diesel (4FB), 2.5 D Diesel (4HB), 2.5 TCi Diesel (4GD), 2.5 TD Diesel (4EB), 2.5 TD Diesel (4ED), 2.5 TD Diesel (4GA), 2.5 TD Diesel (4GB), 2.5 TD Diesel (4GC) Diesel
Tourneo 2000-2006 2000-2006 2.0 TDCi (Duratorq) Diesel (FIFA), 2.0 TDDi (Duratorq) Diesel (ABFA), 2.0 TDDi (Duratorq) Diesel (D3FA), 2.0 TDDi (Duratorq) Diesel (F3FA), 2.3 16V, -LPG LPG,Petrol (E5FA), 2.4 TDCi (Duratorq) Diesel (H9FA), 2.4 TDDi (Duratorq) Diesel (D2FA), 2.4 TDDi (Duratorq) Diesel (D2FB), 2… Diesel, LPG, Petrol
Tourneo 2006-2014 2006-2014 2.2 TDCi (Duratorq) Diesel (CVRA), 2.2 TDCi (Duratorq) Diesel (CVRB), 2.2 TDCi (Duratorq) Diesel (CVRC), 2.2 TDCi (Duratorq) Diesel (CYFA), 2.2 TDCi (Duratorq) Diesel (CYFB), 2.2 TDCi (Duratorq) Diesel (CYFC), 2.2 TDCi (Duratorq) Diesel (CYFD), 2.2 TDCi (Duratorq) Diesel (CYRA),… CNG, Diesel, LPG, Petrol
Tourneo 2013-2025 2013-2025 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BKFD), 2.0 mHEV TDCi (EcoBlue) 48V (MHEV),Diesel (BLFD), 2.0 mHEV TDCi (EcoBlue) Diesel (BKRB), 2.0 TDCi (EcoBlue) Diesel (BJFB), 2.0 TDCi (EcoBlue) Diesel (BJRA), 2.0 TDCi (EcoBlue) Diesel (BKFA), 2.0 TDCi (EcoBlue) Diesel (BKFB), 2.0 … 48V (MHEV), Diesel
Tourneo 2014-2025 2014-2025 1.0 (EcoBoost) Petrol (SFCA), 1.0 (EcoBoost) Petrol (SFCB), 1.0 (EcoBoost) Petrol (SFCC), 1.0 (EcoBoost) Petrol (SFCD), 1.0 (EcoBoost) Petrol (SFCE), 1.0 (EcoBoost) Petrol (SFCF), 1.5 TDCi (Duratorq) Diesel (UGCA), 1.5 TDCi (Duratorq) Diesel (UGCB), 1.5 TDCi (Duratorq) Diesel (X… Diesel, Petrol

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View the service schedule for your Tourneo →