Change Car Glow Plugs Peugeot Boxer
Change Car Glow Plugs
| Estimated time | 0h45–3h00 |
|---|---|
| Estimated labour cost | ~75–300£ |
| Difficulty | Intermediate |
| Vehicles |
Boxer II 2002-2006 4
Boxer III 2006-2025 3
|
What is the role of Peugeot Boxer glow plugs?
Glow plugs are used in diesel engines to preheat the combustion chamber before starting, particularly in cold weather. Unlike petrol engines that use spark plugs to ignite the fuel, diesel engines rely on compression ignition. Modern glow plugs also remain active after starting to reduce emissions and noise during the warm-up phase.
When should you change your Peugeot Boxer glow plugs?
Generally, glow plugs last between 80,000 and 160,000 km. Symptoms of failing glow plugs include: difficulty starting in cold weather, white or grey exhaust smoke on start-up, rough idle during warm-up, the glow plug warning light remaining illuminated, and increased fuel consumption.
How do I know if the Peugeot Boxer glow plugs need changing?
Via the EOBD diagnostic system, faulty glow plugs will trigger fault codes (typically P0380–P0384 for glow plug circuit faults). Individual glow plug resistance can be measured with a multimeter (typically 0.5–2 ohms for a good plug).
Is it difficult to change Peugeot Boxer glow plugs?
Difficulty level 3/5: intermediate. Glow plugs can seize in the cylinder head over time due to heat and corrosion, making removal difficult and risking breakage. Key steps: warm the engine first, apply penetrating oil, use the correct glow plug socket, unscrew carefully (do not force — a broken glow plug requires specialist extraction).
2 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Boxer II 2002-2006 | 2002-2006 | 2.0 CNG CNG,Petrol (XU10J2U (RFW)), 2.0 HDi Diesel (DW10UTD (RHV)), 2.0, -LPG LPG,Petrol (XU10J2U (RFL)), 2.2 HDi Diesel (DW12UTED (4HY)), 2.8 HDi Diesel (8140.43N (SOFIM-T)), 2.8 HDi Diesel (8140.43S (SOFIM)) | CNG, Diesel, LPG, Petrol |
| Boxer III 2006-2025 | 2006-2025 | 2.0 BlueHDi 110 Diesel (DW10FUE (AHM)), 2.0 BlueHDi 130 Diesel (DW10FUD (AHN)), 2.0 BlueHDi 165 Diesel (DW10FUC (AHP)), 2.2 BlueHDi 120 Diesel (DW12RUE (4HA)), 2.2 BlueHDi 140 Diesel (DW12RUD (4HB)), 2.2 BlueHDi 160 Diesel (DW12RUC (4HC)), 2.2 HDi 100 Diesel (P22DTE (4HV)), 2.2 … | Diesel |