Change Car Clutch Peugeot Boxer
Change Car Clutch
| Estimated time | 13h00–20h00 |
|---|---|
| Estimated labour cost | ~1300–2000£ |
| Difficulty | Technical |
| Vehicles |
Boxer II 2002-2006 5
Boxer III 2006-2025 2
|
What is a Peugeot Boxer clutch?
The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.
When should you change the Peugeot Boxer clutch?
The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.
Is it difficult to change the Peugeot Boxer clutch kit?
Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.
2 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Boxer II 2002-2006 | 2002-2006 | 2.0 CNG CNG,Petrol (XU10J2U (RFW)), 2.0 HDi Diesel (DW10UTD (RHV)), 2.0, -LPG LPG,Petrol (XU10J2U (RFL)), 2.2 HDi Diesel (DW12UTED (4HY)), 2.8 HDi Diesel (8140.43N (SOFIM-T)), 2.8 HDi Diesel (8140.43S (SOFIM)) | CNG, Diesel, LPG, Petrol |
| Boxer III 2006-2025 | 2006-2025 | 2.0 BlueHDi 110 Diesel (DW10FUE (AHM)), 2.0 BlueHDi 130 Diesel (DW10FUD (AHN)), 2.0 BlueHDi 165 Diesel (DW10FUC (AHP)), 2.2 BlueHDi 120 Diesel (DW12RUE (4HA)), 2.2 BlueHDi 140 Diesel (DW12RUD (4HB)), 2.2 BlueHDi 160 Diesel (DW12RUC (4HC)), 2.2 HDi 100 Diesel (P22DTE (4HV)), 2.2 … | Diesel |
