Fiat Ducato 2001-2006 Maintenance Plans

This schedule shows key service items and indicative intervals. Actual intervals depend on driving conditions, exact engine specification and manufacturer recommendations. For full details of all operations, sub-tasks and technical specifications, see our technical manuals.
2.0 BiPower CNG,Petrol (XU10J2U (RFL))

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months

Service intervals · 2.0 BiPower CNG,Petrol (XU10J2U (RFL)) · Maintenance system ( except South America)

Task Every 12 months (< 30,000 km/year) 30,000 km 60,000 km 90,000 km 120,000 km 150,000 km 180,000 km 210,000 km 240,000 km 270,000 km 300,000 km 330,000 km 360,000 km 390,000 km
Engine
Renew the engine oil ●●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●●
Renew the air filter ○○●○●○●○●○●○●○
Renew the spark plugs ○○●○●○●○●○●○●○
Check the exhaust system ○●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○○●○●○●○●○●○●○
CV joint boots: check for damage and leaks ○●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ○●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ○●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ○●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ○●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ○●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ○●●●●●●●●●●●●●
Check the body for corrosion and damage ○●●●●●●●●●●●●●
2.0 G-power, -LPG LPG,Petrol (XU10J2U (RFL))

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.0 G-power, -LPG LPG,Petrol (XU10J2U (RFL)) · Maintenance system ( except South America)

Task Every 12 months (< 30,000 km/year) 30,000 km 60,000 km 90,000 km 120,000 km 150,000 km 180,000 km 210,000 km 240,000 km 270,000 km 300,000 km 330,000 km 360,000 km 390,000 km
Engine
Renew the engine oil ●●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●●
Renew the air filter ○○●○●○●○●○●○●○
Renew the spark plugs ○○●○●○●○●○●○●○
Check the exhaust system ○●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○○●○●○●○●○●○●○
CV joint boots: check for damage and leaks ○●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ○●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ○●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ○●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ○●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ○●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ○●●●●●●●●●●●●●
Check the body for corrosion and damage ○●●●●●●●●●●●●●
2.0 JTD Diesel (DW10UTED (RHV))

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.0 JTD Diesel (DW10UTED (RHV)) · With air conditioning ( except South America)

Task 20,000 km 30,000 km 40,000 km 60,000 km 80,000 km 90,000 km 100,000 km 120,000 km 140,000 km 150,000 km 160,000 km 180,000 km 200,000 km 210,000 km 220,000 km 240,000 km 260,000 km 270,000 km 280,000 km 300,000 km 320,000 km 330,000 km 340,000 km 360,000 km 380,000 km 390,000 km 400,000 km
Engine
Renew the engine oil ●○●●●○●●●○●●●○●●●○●●●○●●●○●
Renew the oil filter ●○●●●○●●●○●●●○●●●○●●●○●●●○●
Renew the air filter ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Check the exhaust system ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○○○●○○○●○○○●○○○●○○○●○○○●○○○
CV joint boots: check for damage and leaks ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Steering
Check the steering assembly for damage, leaks and wear ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Brakes
Check the brake fluid level; top up if necessary ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Check the brake lines, hoses and connections for leaks and damage ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Check the tyre pressures; adjust if necessary ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Exterior
Check the windscreen wipers and washing system ○●○●○●○●○●○●○●○●○●○●○●○●○●○
Check the body for corrosion and damage ○●○●○●○●○●○●○●○●○●○●○●○●○●○
2.0 Petrol (XU10J2U (RFL))

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.0 Petrol (XU10J2U (RFL)) · Maintenance system ( except South America)

Task 30,000 km 60,000 km 90,000 km 120,000 km 150,000 km 180,000 km 210,000 km 240,000 km 270,000 km 300,000 km 330,000 km 360,000 km 390,000 km
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Renew the air filter ○●○●○●○●○●○●○
Renew the spark plugs ○●○●○●○●○●○●○
Check the exhaust system ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○●○●○●○●○●○●○
CV joint boots: check for damage and leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.3 JTD Diesel (F1AE0481C)

Additional operations (specific intervals)

  • Renew the timing belt every 240,000 km/60 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.3 JTD Diesel (F1AE0481C) · Maintenance system ( except South America)

Task 30,000 km 40,000 km 60,000 km 80,000 km 90,000 km 120,000 km 150,000 km 160,000 km 180,000 km 200,000 km 210,000 km 240,000 km 270,000 km 280,000 km 300,000 km 320,000 km 330,000 km 360,000 km 390,000 km 400,000 km
Engine
Renew the engine oil ○●○●○●○●○●○●○●○●○●○●
Renew the oil filter ○●○●○●○●○●○●○●○●○●○●
Renew the air filter ●○●○●●●○●○●●●○●○●●●○
Check the exhaust system ●○●○●●●○●○●●●○●○●●●○
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○○●○○●○○●○○●○○●○○●○○
CV joint boots: check for damage and leaks ●○●○●●●○●○●●●○●○●●●○
Steering
Check the steering assembly for damage, leaks and wear ●○●○●●●○●○●●●○●○●●●○
Brakes
Check the brake fluid level; top up if necessary ●○●○●●●○●○●●●○●○●●●○
Check the brake lines, hoses and connections for leaks and damage ●○●○●●●○●○●●●○●○●●●○
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●○●○●●●○●○●●●○●○●●●○
Check the tyre pressures; adjust if necessary ●○●○●●●○●○●●●○●○●●●○
Exterior
Check the windscreen wipers and washing system ●○●○●●●○●○●●●○●○●●●○
Check the body for corrosion and damage ●○●○●●●○●○●●●○●○●●●○
2.8 JTD Diesel (8140.43S)

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.8 JTD Diesel (8140.43S) · Maintenance system ( except South America)

Task 30,000 km 60,000 km 90,000 km 120,000 km 150,000 km 180,000 km 210,000 km 240,000 km 270,000 km 300,000 km 330,000 km 360,000 km 390,000 km
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Renew the air filter ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○●○●○●○●○●○●○
CV joint boots: check for damage and leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.8 JTD Power Diesel (8140.43N)

Additional operations (specific intervals)

  • Renew the timing belt every 120,000 km/48 months
  • Braking system: renew the brake fluid every 60,000 km/24 months
  • Renew the dust and pollen filter every 30,000 km/12 months

Service intervals · 2.8 JTD Power Diesel (8140.43N) · Maintenance system ( except South America)

Task 30,000 km 60,000 km 90,000 km 120,000 km 150,000 km 180,000 km 210,000 km 240,000 km 270,000 km 300,000 km 330,000 km 360,000 km 390,000 km
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Renew the air filter ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ○●○●○●○●○●○●○
CV joint boots: check for damage and leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●

Repair guides

Change Car Accessory Belt Kit

Change Car Accessory Belt Kit

Easy 0h30–2h00
Change Car Air Filter

Change Car Air Filter

Very easy 0h30–1h00
Change Car Battery

Change Car Battery

Very easy 0h30–0h30
Change Car Cabin Filter

Change Car Cabin Filter

Very easy 0h30–0h30
Change Car Clutch

Change Car Clutch

Technical 4h00–18h00
Change Car Front Brake Discs and Pads

Change Car Front Brake Discs and Pads

Easy 1h30
Change Car Front Brake Pads

Change Car Front Brake Pads

Easy 1h00–1h30
Change Car Fuel Filter

Change Car Fuel Filter

Easy 0h30–1h00
Change Car Glow Plugs

Change Car Glow Plugs

Intermediate 0h45–4h00
Change Car Handbrake Cable

Change Car Handbrake Cable

Very easy 0h30
Change Car Oil Filter

Change Car Oil Filter

Easy 0h30–1h00
Change Car Particulate Filter (DPF)

Change Car Particulate Filter (DPF)

Easy 0h30–1h00
Change Car Rear Silencer

Change Car Rear Silencer

Easy 0h30–1h30
Change Car Shock Absorbers

Change Car Shock Absorbers

Easy 3h00–7h00
Change Car Spark Plugs

Change Car Spark Plugs

Easy 0h45
Change Car Timing Belt Kit

Change Car Timing Belt Kit

Very technical 2h30–8h00
Change Car Turbo

Change Car Turbo

Very technical 3h30–13h00
Change Car Water Pump

Change Car Water Pump

Easy 1h30–14h00
View all repair guides →