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Change Car Clutch

Technical 4h00–18h00 ~400–1800£
Estimated time 4h00–18h00
Estimated labour cost ~400–1800£
Difficulty Technical
Vehicles
Ducato 1994-2002 32
  • 10 1.9 D Diesel (DJY)
  • 10 1.9 TD Diesel (DHX)
  • 10 2.0 DS Diesel (230A2000)
  • 10 2.0 IE Petrol (RFW)
  • 10 2.0 JTD Diesel (DW10UTD (RHV))
  • 10 2.0 TDS Diesel (230A3000)
  • 10 2.0 TDS E Diesel (230A4000)
  • 10 2.5 8V Diesel (8140.67)
  • 10 2.5 TDS Diesel (8140.47)
  • 10 2.5 TDS E Diesel (8140.47R)
  • 10 2.8 D Diesel (8140.63)
  • 10 2.8 JTD Diesel (8140.43S)
  • 10 2.8 TD id Diesel (8140.43)
  • 14 1.9 D Diesel (DJY)
  • 14 1.9 TD Diesel (DHX)
  • 14 2.0 IE Petrol (RFW)
  • 14 2.0 TDS Diesel (230A3000)
  • 14 2.0 TDS E Diesel (230A4000)
  • 14 2.5 DS Diesel (8140.67)
  • 14 2.5 TDS Diesel (8140.47)
  • 14 2.5 TDS E Diesel (8140.47R)
  • 14 2.8 D Diesel (8140.63)
  • 14 2.8 JTD Diesel (8140.43S)
  • 14 2.8 TD id Diesel (8140.43)
  • Maxi 18 2.5 TDS Diesel (8140.47)
  • Maxi 2.0 IE Petrol (RFW)
  • Maxi 2.0 TDS E Diesel (230A4000)
  • Maxi 2.5 DS Diesel (8140.67)
  • Maxi 2.5 TDS E Diesel (8140.47R)
  • Maxi 2.8 D Diesel (8140.63)
  • Maxi 2.8 JTD Diesel (8140.43S)
  • Maxi 2.8 TD id Diesel (8140.43)
Ducato 2001-2006 7
  • 2.0 BiPower CNG,Petrol (XU10J2U (RFL))
  • 2.0 G-power, -LPG LPG,Petrol (XU10J2U (RFL))
  • 2.0 JTD Diesel (DW10UTED (RHV))
  • 2.0 Petrol (XU10J2U (RFL))
  • 2.3 JTD Diesel (F1AE0481C)
  • 2.8 JTD Diesel (8140.43S)
  • 2.8 JTD Power Diesel (8140.43N)
Ducato 2006-2015 13
  • 2.0 MultiJet 115 Diesel (250A1000)
  • 2.2 MultiJet 100 Diesel (P22DTE (4HV))
  • 2.3 MultiJet 110 Diesel (F1AE3481G)
  • 2.3 MultiJet 120 Diesel (F1AE0481D)
  • 2.3 MultiJet 130 Diesel (F1AE0481N)
  • 2.3 MultiJet 130 Diesel (F1AE3481D)
  • 2.3 MultiJet 130 Diesel (F1AE3481D)
  • 2.3 MultiJet 150 Diesel (F1AE3481E)
  • 3.0 MultiJet 150 Diesel (F1CE3481N)
  • 3.0 MultiJet 160 Diesel (F1CE0481D)
  • 3.0 MultiJet 160 Diesel (F1CE3481M)
  • 3.0 MultiJet 180 Diesel (F1CE3481E)
  • 3.0 Natural power 140 CNG,Petrol (F1CE0441A)
Ducato 2015-2025 29
  • 2.0 MultiJet 115 Diesel (250A2000)
  • 2.2 H3-Power 120 Diesel (46349131)
  • 2.2 H3-Power 140 Diesel (46349131)
  • 2.2 H3-Power 160 Diesel (46349131)
  • 2.2 MultiJet 120 Diesel (46356294)
  • 2.2 MultiJet 120 Diesel (DW12RUE (4HA))
  • 2.2 MultiJet 140 Diesel (46356294)
  • 2.2 MultiJet 140 Diesel (DW12RUD (4HB))
  • 2.3 MultiJet 110 Diesel (F1AE3481G)
  • 2.3 MultiJet 120 Diesel (F1AGL4114)
  • 2.3 MultiJet 130 Diesel (F1AGL4117)
  • 2.3 MultiJet 130 Diesel (F1AGL411A)
  • 2.3 MultiJet 130 Diesel (F1AGL411D)
  • 2.3 MultiJet 130 Diesel (F1AGL411M)
  • 2.3 MultiJet 140 Diesel (F1AGL4113)
  • 2.3 MultiJet 150 Diesel (F1AE3481E)
  • 2.3 MultiJet 150 Diesel (F1AGL411A)
  • 2.3 MultiJet 150 Diesel (F1AGL411C)
  • 2.3 MultiJet 160 Diesel (F1AGL4112)
  • 2.3 MultiJet 160 Diesel (F1AGL4115)
  • 2.3 MultiJet 160 Diesel (F1AGL4116)
  • 2.3 MultiJet 180 Diesel (F1AGL4111)
  • 2.3 MultiJet 180 Diesel (F1AGL4115)
  • 2.3 MultiJet 180 Diesel (F1AGL411A)
  • 2.3 MultiJet 180 Diesel (F1AGL411B)
  • 2.3 MultiJet 180 Diesel (F1AGL411C)
  • 3.0 MultiJet 180 Diesel (F1CE3481E)
  • 3.0 Natural power 140 CNG (F1CFA401A)
  • 3.0 Natural power 140 CNG (F1CFA401C)
Renew the clutch assembly (manual transmission) 10h00–16h00
Renew the clutch assembly (manual transmission) With ABS 10h00
Renew the multi-plate clutch assembly With ABS 10h00
Renew the multi-plate clutch assembly 15h00–16h00

What is a Fiat Ducato clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Fiat Ducato clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Fiat Ducato clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

4 models covered

Model Year Range Engines covered Fuel
Ducato 1994-2002 1994-2002 10 1.9 D Diesel (DJY), 10 1.9 TD Diesel (DHX), 10 2.0 DS Diesel (230A2000), 10 2.0 IE Petrol (RFW), 10 2.0 JTD Diesel (DW10UTD (RHV)), 10 2.0 TDS Diesel (230A3000), 10 2.0 TDS E Diesel (230A4000), 10 2.5 8V Diesel (8140.67), 10 2.5 TDS Diesel (8140.47), 10 2.5 TDS E Diesel (8140… Diesel, Petrol
Ducato 2001-2006 2001-2006 2.0 BiPower CNG,Petrol (XU10J2U (RFL)), 2.0 G-power, -LPG LPG,Petrol (XU10J2U (RFL)), 2.0 JTD Diesel (DW10UTED (RHV)), 2.0 Petrol (XU10J2U (RFL)), 2.3 JTD Diesel (F1AE0481C), 2.8 JTD Diesel (8140.43S), 2.8 JTD Power Diesel (8140.43N) CNG, Diesel, LPG, Petrol
Ducato 2006-2015 2006-2015 2.0 MultiJet 115 Diesel (250A1000), 2.2 MultiJet 100 Diesel (P22DTE (4HV)), 2.3 MultiJet 110 Diesel (F1AE3481G), 2.3 MultiJet 120 Diesel (F1AE0481D), 2.3 MultiJet 130 Diesel (F1AE0481N), 2.3 MultiJet 130 Diesel (F1AE3481D), 2.3 MultiJet 130 Diesel (F1AE3481D), 2.3 MultiJet 150 D… CNG, Diesel, Petrol
Ducato 2015-2025 2015-2025 2.0 MultiJet 115 Diesel (250A2000), 2.2 H3-Power 120 Diesel (46349131), 2.2 H3-Power 140 Diesel (46349131), 2.2 H3-Power 160 Diesel (46348913), 2.2 H3-Power 160 Diesel (46349131), 2.2 H3-Power 180 Diesel (46348913), 2.2 H3-Power 180 Diesel (46349131), 2.2 MultiJet 120 Diesel (46… CNG, Diesel, Electricity