Change Car Particulate Filter (DPF) Vauxhall Zafira

Change Car Particulate Filter (DPF)

Easy 0h30 ~50£
Estimated time 0h30
Estimated labour cost ~50£
Difficulty Easy
Vehicles
Zafira Mk I 1999-2005 3
  • 2.0 Di 16V Diesel (X20DTL (LD3))
  • 2.0 DTi 16V Diesel (Y20DTH (LD1))
  • 2.2 TD 16V Diesel (Y22DTR (L50))
Zafira Mk II 2005-2014 6
  • 1.7 CDTi 16V Diesel (A17DTJ (LPV))
  • 1.7 CDTi 16V Diesel (A17DTR (LPL))
  • 1.7 CDTi 16V Diesel (Z17DTJ (LPV))
  • 1.9 CDTi 16V 150 Diesel (Z19DTH (LRD))
  • 1.9 CDTi 8V 110 Diesel (Z19DTL (LPP))
  • 1.9 CDTi 8V 120 Diesel (Z19DT (LPM))
Zafira Mk III 2011-2019 9
  • 1.6 CDTi Diesel (B16DTH (LVL))
  • 1.6 CDTi Diesel (B16DTJ (LVL+PL5))
  • 2.0 CDTi Diesel (A20DT (LBR))
  • 2.0 CDTi Diesel (A20DTH (LBS))
  • 2.0 CDTi Diesel (A20DTJ (LBX))
  • 2.0 CDTi Diesel (A20DTL (LBQ))
  • 2.0 CDTi Diesel (A20DTR (LBY))
  • 2.0 CDTi Diesel (B20DTH (LFS))
  • 2.0 CDTi Diesel (B20DTH (LFS))
Check the catalytic converter 0h30
Check the diesel particulate filter 0h30
Remove/refit the catalytic converter 1h30–3h00
Renew the catalytic converter 1h30–3h00
Remove/refit the front catalytic converter with the exhaust pipe 1h30
Renew the front catalytic converter with the exhaust pipe 1h30
Remove/refit the diesel particulate filter 1h00–2h30
Renew the diesel particulate filter 1h00–2h30
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30–2h30
Renew the diesel particulate filter/catalytic converter assembly 1h30–2h30
Renew the diesel particulate filter fuel additive reservoir* 1h30
Remove/refit the diesel particulate filter fuel additive reservoir* 1h30
Selective catalytic reduction (SCR): check the fluid level; top up if necessary 0h30
Remove/refit the diesel particulate filter fuel additive injector* 0h30
Renew the diesel particulate filter fuel additive injector* 0h30
Remove/refit the AdBlue tank control unit* 0h30
Remove/refit the AdBlue tank* 1h30
Drain/refill the AdBlue tank* 1h30
Renew the AdBlue tank control unit* 0h30
Renew the AdBlue tank* 1h30
Remove/refit the AdBlue system control unit 0h30
Renew the AdBlue system control unit 0h30
Remove/refit the diesel particulate filter fuel additive injector 0h30
Renew the diesel particulate filter fuel additive injector 0h30
Remove/refit the AdBlue injector 0h30
Renew the AdBlue injector 0h30

What is a Vauxhall Zafira particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Vauxhall Zafira particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Vauxhall Zafira particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Vauxhall Zafira particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Vauxhall Zafira particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

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3 models covered

Model Year Range Engines covered Fuel
Zafira Mk I 1999-2005 1999-2005 1.6 16V CNG CNG,Petrol (Z16YNG), 1.6 16V Petrol (Z16XE (L91)), 1.6 16V, -LPG LPG,Petrol (X16XEL (L91)), 1.8 16V Petrol (X18XE1 (2H9)), 1.8 16V, -LPG LPG,Petrol (Z18XE (2H9)), 2.0 Di 16V Diesel (X20DTL (LD3)), 2.0 DTi 16V Diesel (Y20DTH (LD1)), 2.0 Turbo Petrol (Z20LET (L70)), 2.… CNG, Diesel, LPG, Petrol
Zafira Mk II 2005-2014 2005-2014 1.6 16V CNG CNG,Petrol (Z16YNG (LR1)), 1.6 16V Petrol (A16XER (LDE)), 1.6 16V Petrol (Z16XE1 (LJ7)), 1.6 16V Petrol (Z16XER (LDE)), 1.6 16V Twinport Petrol (Z16XEP (LJ7)), 1.6 CNG Turbo CNG,Petrol (A16XNT (LGE)), 1.6 CNG Turbo CNG,Petrol (Z16XNT (LGE)), 1.7 CDTi 16V Diesel (A17D… CNG, Diesel, LPG, Petrol
Zafira Mk III 2011-2019 2011-2019 1.4 Turbo Petrol (A14NEL (LUJ)), 1.4 Turbo Petrol (B14NEL (LUJ)), 1.4 Turbo, -LPG LPG,Petrol (A14NET (LUJ)), 1.4 Turbo, -LPG LPG,Petrol (B14NET (LUJ)), 1.6 16V Petrol (A16XHT (LVP)), 1.6 CDTi Diesel (B16DTH (LVL)), 1.6 CDTi Diesel (B16DTJ (LVL+PL5)), 1.6 CNG Turbo CNG,Petrol (A1… CNG, Diesel, LPG, Petrol

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