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Change Car Particulate Filter (DPF) Peugeot Expert

Change Car Particulate Filter (DPF)

Easy 0h30–2h30 ~50–250£
Estimated time 0h30–2h30
Estimated labour cost ~50–250£
Difficulty Easy
Vehicles
Expert I, II 1995-2007 8
  • 1.9 D Diesel (DW8 (WJZ))
  • 1.9 D Diesel (DW8B (WJY))
  • 1.9 D Diesel (XUD9A (D9B))
  • 1.9 TD Diesel (XUD9BTF (DHX))
  • 1.9 TD Diesel (XUD9TF (D8B))
  • 2.0 HDi 16V Diesel (DW10ATED4 (RHW))
  • 2.0 HDi Diesel (DW10ATED (RHZ))
  • 2.0 HDi Diesel (DW10BTED (RHX))
Expert III 2007-2015 8
  • 1.6 HDi Diesel (DV6UC (9HM))
  • 1.6 HDi Diesel (DV6UTED4 (9HU))
  • 2.0 HDi Diesel (DW10CD (AHZ))
  • 2.0 HDi Diesel (DW10CTED4 (RHH))
  • 2.0 HDi Diesel (DW10UTED4 (RHK))
  • 2.0 HDiF Diesel (DW10BTED4 (RHR))
  • 2.0 HDiF Diesel (DW10CE (AHY))
  • 2.0 HDiF Diesel (DW10UTED4 (RHG))
Expert IV 2016-2025 9
  • 1.5 BlueHDi 100 Diesel (DV5RUCD (YHR))
  • 1.5 BlueHDi 120 Diesel (DV5RUC (YHV))
  • 1.6 BlueHDI 115 Diesel (DV6FCU (BHX))
  • 1.6 BlueHDI 95 Diesel (DV6FDU (BHS))
  • 1.6 BlueHDI 95 Diesel (DV6FDU (BHV))
  • 2.0 BlueHDI 125 Diesel (DW10FE (AHK))
  • 2.0 BlueHDi 150 Diesel (DW10FD (AHX))
  • 2.0 BlueHDi 180 Diesel (DW10FC (AHH))
  • 2.0 BlueHDi 180 Diesel (DW10FDCU (EHZ))
Check the catalytic converter 0h30
Check the diesel particulate filter 0h30
Remove/refit the catalytic converter 1h30–2h30
Renew the catalytic converter 1h30–2h30
Remove/refit the diesel particulate filter 1h30
Renew the diesel particulate filter 1h30
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30–2h30
Renew the diesel particulate filter/catalytic converter assembly 1h30–2h30
Check/top up the diesel particulate filter fuel additive 0h30–0h30
Remove/refit the diesel particulate filter fuel additive injector 0h45–1h00
Renew the diesel particulate filter fuel additive injector 0h45–1h00
Remove/refit the AdBlue tank 1h30
Renew the AdBlue tank 1h30
Renew the diesel particulate filter fuel additive reservoir 1h30
Remove/refit the diesel particulate filter fuel additive reservoir 1h30
Drain/refill the AdBlue tank 0h45
Remove/refit the AdBlue injector 0h45
Renew the AdBlue injector 0h45
Remove/refit the pre-catalytic converter 5h00
Renew the pre-catalytic converter 5h00

What is a Peugeot Expert particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Peugeot Expert particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Peugeot Expert particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Peugeot Expert particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Peugeot Expert particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

3 models covered

Model Year Range Engines covered Fuel
Expert I, II 1995-2007 1995-2007 1.6 SPi Petrol (220A2000), 1.8 Petrol (XU7JP (LFW)), 1.9 D Diesel (DW8 (WJZ)), 1.9 D Diesel (DW8B (WJY)), 1.9 D Diesel (XUD9A (D9B)), 1.9 TD Diesel (XUD9BTF (DHX)), 1.9 TD Diesel (XUD9TF (D8B)), 2.0 16V Petrol (EW10J4/L3 (RFN)), 2.0 HDi 16V Diesel (DW10ATED4 (RHW)), 2.0 HDi Dies… Diesel, Petrol
Expert III 2007-2015 2007-2015 1.6 HDi Diesel (DV6UC (9HM)), 1.6 HDi Diesel (DV6UTED4 (9HU)), 2.0 HDi Diesel (DW10CD (AHZ)), 2.0 HDi Diesel (DW10CTED4 (RHH)), 2.0 HDi Diesel (DW10UTED4 (RHK)), 2.0 HDiF Diesel (DW10BTED4 (RHR)), 2.0 HDiF Diesel (DW10CE (AHY)), 2.0 HDiF Diesel (DW10UTED4 (RHG)), 2.0 HDiF Diesel… Diesel, Petrol
Expert IV 2016-2025 2016-2025 1.5 BlueHDi 100 Diesel (DV5RUCD (YHR)), 1.5 BlueHDi 120 Diesel (DV5RUC (YHV)), 1.6 BlueHDI 115 Diesel (DV6FCU (BHX)), 1.6 BlueHDI 95 Diesel (DV6FDU (BHS)), 1.6 BlueHDI 95 Diesel (DV6FDU (BHV)), 2.0 BlueHDI 125 48V (MHEV),Diesel (DW10FE (AHJ)), 2.0 BlueHDI 125 Diesel (DW10FE (AHK… 48V (MHEV), Diesel