Change Car Particulate Filter (DPF) Mercedes-Benz E-Class
Change Car Particulate Filter (DPF)
| Estimated time | 0h30–5h00 |
|---|---|
| Estimated labour cost | ~50–500£ |
| Difficulty | Easy |
| Vehicles |
E-Class 1984-1996 6
E-Class 2002-2009 16
E-Class 2009-2016 17
E-Class 2016-2023 10
E-Class Coupe/Cabrio 2009-2016 6
E-Class Coupe/Cabrio 2017-2022 6
|
| Check the catalytic converter | 0h30 |
| Remove/refit the catalytic converter | 1h00–5h00 |
| Prepare the catalytic converter heat shield for installation* | 0h45 |
| Remove/refit the catalytic converter (without oxygen sensors) | 1h30 |
| Renew the catalytic converter (without oxygen sensors) | 1h30 |
| Renew the catalytic converter | 1h00–6h00 |
| Check the diesel particulate filter | 0h30 |
| Remove/refit the pre-catalytic converter | 2h30 |
| Renew the pre-catalytic converter | 2h30–3h30 |
| Remove/refit the diesel particulate filter | 2h00–7h00 |
| Renew the diesel particulate filter | 2h30–7h00 |
| Remove/refit the diesel particulate filter/catalytic converter assembly | 1h30–4h00 |
| Renew the diesel particulate filter/catalytic converter assembly | 1h30–4h00 |
| Disconnect the exhaust system from/reconnect it to the connector | 1h30–5h00 |
| Remove/refit the left catalytic converter | 1h30–2h00 |
| Renew the left catalytic converter | 1h30–2h00 |
| Remove/refit the right catalytic converter | 1h30–2h00 |
| Renew the right catalytic converter | 1h30–2h00 |
| Remove/refit both catalytic converters | 2h30 |
| Renew both catalytic converters | 2h30–3h00 |
| Selective catalytic reduction (SCR): check the fluid level; top up if necessary | 0h30 |
| Renew the diesel particulate filter fuel additive reservoir | 2h00 |
| Remove/refit the diesel particulate filter fuel additive reservoir | 2h00 |
| Remove/refit the AdBlue tank | 2h00 |
| Renew the AdBlue tank | 2h00 |
| Check/top up the diesel particulate filter fuel additive | 0h30 |
| Remove/refit the AdBlue tank control unit | 1h30 |
| Drain/refill the AdBlue tank | 0h45 |
| Renew the AdBlue tank control unit | 1h30 |
| Remove/refit the diesel particulate filter fuel additive injector | 1h00–2h30 |
| Renew the diesel particulate filter fuel additive injector | 1h00–2h30 |
| Prepare the catalytic converter heat shield for installation | 0h30 |
What is a Mercedes-Benz E-Class particulate filter?
Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.
How does the Mercedes-Benz E-Class particulate filter work?
As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.
When should you change the Mercedes-Benz E-Class particulate filter?
The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.
Can the Mercedes-Benz E-Class particulate filter be cleaned instead of replaced?
Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.
Is it difficult to change the Mercedes-Benz E-Class particulate filter?
Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.
7 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| E-Class 1984-1996 | 1984-1996 | 200 CE Petrol (102.963), 200 D, -TD Diesel (601.912), 200 E, -TE Petrol (102.963), 200, -T Petrol (102.922), 230 CE Petrol (102.982), 230 E, -TE Petrol (102.982), 250 / 300 D TURBODIESEL, -TD Diesel (602.962), 250 D, -TD Diesel (602.912), 260 E 4MATIC Petrol (103.943), 280/300 E… | Diesel, LPG, Petrol |
| E-Class 1996-2002 | 1996-2002 | 200, -T, -LPG LPG,Petrol (111.957), 240, -T, -LPG LPG,Petrol (112.914) | LPG, Petrol |
| E-Class 2002-2009 | 2002-2009 | 200 CDI Diesel (646.820), 200 CDI Diesel (646.951), 200 CDI Diesel (646.951), 200 CDI, -T Diesel (646.821), 200 Kompressor, -T, -LPG LPG,Petrol (271.941), 200 Kompressor, -T, -LPG LPG,Petrol (271.956), 200 NGT CNG,Petrol (271.956), 220 CDI, -T Diesel (646.821), 220 CDI, -T Diese… | CNG, Diesel, LPG, Petrol |
| E-Class 2009-2016 | 2009-2016 | 200 CDI BlueEFF, BlueTEC, -T Diesel (651.925), 200 CGI BlueEFF, -T, -L Petrol (271.860), 200 CGi, -LPG LPG,Petrol (274.920), 200 NGT BlueEFF CNG,Petrol (271.958), 200 NGT CNG,Petrol (274.920), 220 BlueTEC, -T Diesel (651.924), 220 CDI BlueEFF, -T Diesel (651.924), 250 BlueEFF Pe… | CNG, Diesel, LPG, Petrol |
| E-Class 2016-2023 | 2016-2023 | 180 Petrol (264.915), 180 Petrol (274.910), 200 D Diesel (654.920), 200 d, -T Diesel (654.916), 200 EQ Boost, -4MATIC 48V (MHEV),Petrol (264.920), 200, -4MATIC, -T Petrol (274.920), 220 d, -4MATIC Diesel (654.920), 220 D, -4MATIC, -T Diesel (654.920), 250, -T Petrol (274.920), 3… | 48V (MHEV), Diesel, Electricity, Petrol |
| E-Class Coupe/Cabrio 2009-2016 | 2009-2016 | 200 CGi BlueEFF Petrol (274.920), 220 CDI Diesel (651.911), 250 BlueTEC Diesel (651.911), 250 CDI Diesel (651.911), 250 Petrol (274.920), 300 BlueEFF Petrol (276.957), 320 Petrol (276.820), 350 BlueTEC Diesel (642.838), 350 CDI BlueEFF Diesel (642.838), 350 CDI Diesel (642.836),… | Diesel, Petrol |
| E-Class Coupe/Cabrio 2017-2022 | 2017-2022 | 200 EQ Boost, -4MATIC 48V (MHEV),Petrol (264.920), 200, -4MATIC Petrol (274.920), 220 D Diesel (654.920), 220 d, -4MATIC Diesel (654.920), 300 d Diesel (654.920), 300 Petrol (274.920), 300, EQ Boost 48V (MHEV),Petrol (264.920), 350 d 4MATIC Diesel (642.873), 350 d Diesel (656.92… | 48V (MHEV), Diesel, Petrol |