Change Car Particulate Filter (DPF) Hyundai Tucson

Change Car Particulate Filter (DPF)

Easy 0h30–5h00 ~50–500£
Estimated time 0h30–5h00
Estimated labour cost ~50–500£
Difficulty Easy
Vehicles
Tucson 2004-2012 3
  • 2.0 CRDi Diesel (D4EA)
  • 2.0 CRDi Diesel (D4EA)
  • 2.0 CRDi Diesel (D4EA)
Tucson 2015-2020 7
  • 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE)
  • 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE)
  • 1.7 CRDi Diesel (D4FD)
  • 1.7 CRDi Diesel (D4FD)
  • 2.0 CRDi Diesel (D4HA)
  • 2.0 CRDi Diesel (D4HA)
  • 2.0 CRDi, MHEV 48V Diesel (D4HA)
Tucson 2020-2025 1
  • 1.6 CRDi Diesel (D4FE)
Check the catalytic converter 0h30
Remove/refit the catalytic converter 0h45–2h30
Renew the catalytic converter 0h45–2h30
Remove/refit the diesel particulate filter 0h45–3h00
Renew the diesel particulate filter 0h45–3h00
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the AdBlue system control unit 0h30
Renew the AdBlue system control unit 0h30
Renew the diesel particulate filter fuel additive reservoir 1h30
Remove/refit the diesel particulate filter fuel additive reservoir 1h30
Renew the catalytic converter gasket 2h30
Remove/refit the diesel particulate filter fuel additive injector 0h45
Renew the diesel particulate filter fuel additive injector 0h45
Remove/refit the diesel particulate filter/catalytic converter assembly 2h00–2h30
Renew the diesel particulate filter/catalytic converter assembly 2h00–2h30
Remove/refit the AdBlue tank control unit 0h30
Remove/refit the AdBlue tank 1h30
Renew the AdBlue tank control unit 0h30
Renew the AdBlue tank 1h30
Remove/refit the AdBlue injector 0h45
Renew the AdBlue injector 0h45
Remove/refit the diesel particulate filter/catalytic converter assembly With selective catalytic reduction (SCR) system 5h00
Remove/refit the diesel particulate filter/catalytic converter assembly Without selective catalytic reduction (SCR) system 2h00
Renew the diesel particulate filter/catalytic converter assembly With selective catalytic reduction (SCR) system 5h00
Renew the diesel particulate filter/catalytic converter assembly Without selective catalytic reduction (SCR) system 2h00

What is a Hyundai Tucson particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Hyundai Tucson particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Hyundai Tucson particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Hyundai Tucson particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Hyundai Tucson particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

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3 models covered

Model Year Range Engines covered Fuel
Tucson 2004-2012 2004-2012 2.0 16V Petrol (G4GC), 2.0 CRDi Diesel (D4EA), 2.0 CRDi Diesel (D4EA), 2.0 CRDi Diesel (D4EA), 2.7 V6 24V Petrol (G6BA) Diesel, Petrol
Tucson 2015-2020 2015-2020 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE), 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE), 1.6 GDi, -LPG LPG,Petrol (G4FD), 1.6 T-GDi Petrol (G4FJ), 1.7 CRDi Diesel (D4FD), 1.7 CRDi Diesel (D4FD), 2.0 CRDi Diesel (D4HA), 2.0 CRDi Diesel (D4HA), 2.0 CRDi, MHEV 48V Diesel (D4HA), 2… 48V (MHEV), Diesel, LPG, Petrol
Tucson 2020-2025 2020-2025 1.6 CRDi Diesel (D4FE), 1.6 T-GDi HEV Electricity,Petrol (G4FT), 1.6 T-GDi MHEV 48V (MHEV),Petrol (G4FU), 1.6 T-GDi Petrol (G4FP), 1.6 T-GDi PHEV Electricity,Petrol (G4FT), 2.0 MPi Petrol (G4NL) 48V (MHEV), Diesel, Electricity, Petrol

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