Change Car Glow Plugs Fiat Ducato
Change Car Glow Plugs
| Estimated time | 0h45–4h00 |
|---|---|
| Estimated labour cost | ~75–400£ |
| Difficulty | Intermediate |
| Vehicles |
Ducato 1994-2002 29
Ducato 2001-2006 4
Ducato 2006-2015 12
Ducato 2015-2025 27
|
| Renew all the glow plugs EURO 6 | 3h30 |
| Renew all the glow plugs EURO 5 | 3h30 |
| Renew all the glow plugs | 1h00–4h00 |
What is the role of Fiat Ducato glow plugs?
Glow plugs are used in diesel engines to preheat the combustion chamber before starting, particularly in cold weather. Unlike petrol engines that use spark plugs to ignite the fuel, diesel engines rely on compression ignition. Modern glow plugs also remain active after starting to reduce emissions and noise during the warm-up phase.
When should you change your Fiat Ducato glow plugs?
Generally, glow plugs last between 80,000 and 160,000 km. Symptoms of failing glow plugs include: difficulty starting in cold weather, white or grey exhaust smoke on start-up, rough idle during warm-up, the glow plug warning light remaining illuminated, and increased fuel consumption.
How do I know if the Fiat Ducato glow plugs need changing?
Via the EOBD diagnostic system, faulty glow plugs will trigger fault codes (typically P0380–P0384 for glow plug circuit faults). Individual glow plug resistance can be measured with a multimeter (typically 0.5–2 ohms for a good plug).
Is it difficult to change Fiat Ducato glow plugs?
Difficulty level 3/5: intermediate. Glow plugs can seize in the cylinder head over time due to heat and corrosion, making removal difficult and risking breakage. Key steps: warm the engine first, apply penetrating oil, use the correct glow plug socket, unscrew carefully (do not force — a broken glow plug requires specialist extraction).
4 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Ducato 1994-2002 | 1994-2002 | 10 1.9 D Diesel (DJY), 10 1.9 TD Diesel (DHX), 10 2.0 DS Diesel (230A2000), 10 2.0 IE Petrol (RFW), 10 2.0 JTD Diesel (DW10UTD (RHV)), 10 2.0 TDS Diesel (230A3000), 10 2.0 TDS E Diesel (230A4000), 10 2.5 8V Diesel (8140.67), 10 2.5 TDS Diesel (8140.47), 10 2.5 TDS E Diesel (8140… | Diesel, Petrol |
| Ducato 2001-2006 | 2001-2006 | 2.0 BiPower CNG,Petrol (XU10J2U (RFL)), 2.0 G-power, -LPG LPG,Petrol (XU10J2U (RFL)), 2.0 JTD Diesel (DW10UTED (RHV)), 2.0 Petrol (XU10J2U (RFL)), 2.3 JTD Diesel (F1AE0481C), 2.8 JTD Diesel (8140.43S), 2.8 JTD Power Diesel (8140.43N) | CNG, Diesel, LPG, Petrol |
| Ducato 2006-2015 | 2006-2015 | 2.0 MultiJet 115 Diesel (250A1000), 2.2 MultiJet 100 Diesel (P22DTE (4HV)), 2.3 MultiJet 110 Diesel (F1AE3481G), 2.3 MultiJet 120 Diesel (F1AE0481D), 2.3 MultiJet 130 Diesel (F1AE0481N), 2.3 MultiJet 130 Diesel (F1AE3481D), 2.3 MultiJet 130 Diesel (F1AE3481D), 2.3 MultiJet 150 D… | CNG, Diesel, Petrol |
| Ducato 2015-2025 | 2015-2025 | 2.0 MultiJet 115 Diesel (250A2000), 2.2 H3-Power 120 Diesel (46349131), 2.2 H3-Power 140 Diesel (46349131), 2.2 H3-Power 160 Diesel (46348913), 2.2 H3-Power 160 Diesel (46349131), 2.2 H3-Power 180 Diesel (46348913), 2.2 H3-Power 180 Diesel (46349131), 2.2 MultiJet 120 Diesel (46… | CNG, Diesel, Electricity |