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Change Car Clutch

Technical 11h00–12h00 ~1100–1200£
Estimated time 11h00–12h00
Estimated labour cost ~1100–1200£
Difficulty Technical
Vehicles
S60 2001-2009 18
  • 2.0 Turbo Petrol (B5204T5)
  • 2.3 T5 Petrol (B5234T3)
  • 2.3 Turbo Petrol (B5234T7)
  • 2.4 Bi-Fuel (CNG) CNG,Petrol (B5244SG)
  • 2.4 Bi-Fuel (LPG) LPG,Petrol (B5244SG2)
  • 2.4 D5 Diesel (D5244T)
  • 2.4 D5 Diesel (D5244T4)
  • 2.4 D5 Diesel (D5244T5)
  • 2.4 Petrol (B5244S)
  • 2.4 Petrol (B5244S2)
  • 2.4 T5 Petrol (B5244T5)
  • 2.4 Turbo D Diesel (D5244T2)
  • 2.4 Turbo D Diesel (D5244T3)
  • 2.4 Turbo D Diesel (D5244T6)
  • 2.4 Turbo D Diesel (D5244T7)
  • 2.4 Turbo Petrol (B5244T3)
  • 2.5 Turbo Petrol (B5254T2)
  • 2.5 Turbo R Petrol (B5254T4)
Renew the clutch assembly (manual transmission) Front-wheel drive 11h00–12h00
Renew the multi-plate clutch assembly 10h00–11h00
Renew the clutch assembly (manual transmission) 4WD 12h00

What is a Volvo S60 clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Volvo S60 clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Volvo S60 clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.