Change Car Clutch Vauxhall Vivaro

Change Car Clutch

Technical 10h00–17h00 ~1000–1700£
Estimated time 10h00–17h00
Estimated labour cost ~1000–1700£
Difficulty Technical
Vehicles
Vivaro Mk I 2001-2014 21
  • 1.9 CDi Diesel (F9Q-762 (U7))
  • 1.9 CDTi Diesel (F9Q-760 (U7))
  • 2.0 16V Petrol (F4R-720 (L7))
  • 2.0 16V Petrol (F4R-820 (H8))
  • 2.0 CDTi 16V 115 Diesel (M9R-780 (E7))
  • 2.0 CDTi 16V 115 Diesel (M9R-782 (L7))
  • 2.0 CDTi 16V 115 Diesel (M9R-784)
  • 2.0 CDTi 16V 115 Diesel (M9R-786 (M7))
  • 2.0 CDTi 16V 115 Diesel (M9R-788)
  • 2.0 CDTi 16V 115 DPF Diesel (M9R-630 (A6))
  • 2.0 CDTi 16V 115 DPF Diesel (M9R-692 (F6))
  • 2.0 CDTi 16V 90 Diesel (M9R-780 (E7))
  • 2.0 CDTi 16V 90 Diesel (M9R-782 (L7))
  • 2.0 CDTi 16V 90 Diesel (M9R-784)
  • 2.0 CDTi 16V 90 Diesel (M9R-786 (M7))
  • 2.0 CDTi 16V 90 Diesel (M9R-788)
  • 2.0 CDTi 16V 90 DPF Diesel (M9R-630 (A6))
  • 2.0 CDTi 16V 90 DPF Diesel (M9R-692 (F6))
  • 2.5 CDTi 114 DPF Diesel (G9U-630 (B6))
  • 2.5 CDTi 145 (DPF) Diesel (G9U-630 (B6))
  • 2.5 CDTi Diesel (G9U-730 (B7))
Vivaro Mk II 2015-2019 7
  • 1.6 CDTi Bi-Turbo Diesel (R9M-450 (LWU))
  • 1.6 CDTi Bi-Turbo Diesel (R9M-450 (LWY))
  • 1.6 CDTi Bi-Turbo Diesel (R9M-452 (LQI))
  • 1.6 CDTi Bi-Turbo Diesel (R9M-452 (LWY))
  • 1.6 CDTi Diesel (R9M-408 (LWX))
  • 1.6 CDTi Diesel (R9M-408 (LWZ))
  • 1.6 CDTi Diesel (R9M-413 (LWX))
Vivaro Mk III 2019-2025 8
  • 1.5 Turbo D 100 Diesel (DV5RCF (YHT))
  • 1.5 Turbo D 100 Diesel (DV5RUCD (YHR))
  • 1.5 Turbo D 120 Diesel (DV5RUC (YHV))
  • 2.0 CDTi 145 Diesel (DW10FDDU (EHS))
  • 2.0 CDTi 145 Turbo Diesel (DW10FDDU (EHT))
  • 2.0 Turbo D 120 Diesel (DW10FEU (AHK))
  • 2.0 Turbo D 150 (PEF) Diesel (DW10FDU (AHX))
  • 2.0 Turbo D 180 Diesel (DW10FDCU (EHZ))
Renew the clutch assembly (manual transmission) 10h00–13h00
Renew the multi-plate clutch assembly 10h00–13h00
Renew the clutch assembly (semi-automatic transmission) 11h00–12h00
Renew the clutch assembly (manual transmission) PK6 11h00
Renew the clutch assembly (manual transmission) PA6 12h00

What is a Vauxhall Vivaro clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Vauxhall Vivaro clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Vauxhall Vivaro clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

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View your Vivaro maintenance plan (keep the Vivaro token) →

3 models covered

Model Year Range Engines covered Fuel
Vivaro Mk I 2001-2014 2001-2014 1.9 CDi Diesel (F9Q-762 (U7)), 1.9 CDTi Diesel (F9Q-760 (U7)), 2.0 16V Petrol (F4R-720 (L7)), 2.0 16V Petrol (F4R-820 (H8)), 2.0 CDTi 16V 115 Diesel (M9R-780 (E7)), 2.0 CDTi 16V 115 Diesel (M9R-782 (L7)), 2.0 CDTi 16V 115 Diesel (M9R-784), 2.0 CDTi 16V 115 Diesel (M9R-786 (M7)),… Diesel, Petrol
Vivaro Mk II 2015-2019 2015-2019 1.6 CDTi Bi-Turbo Diesel (R9M-450 (LWU)), 1.6 CDTi Bi-Turbo Diesel (R9M-450 (LWY)), 1.6 CDTi Bi-Turbo Diesel (R9M-452 (LQI)), 1.6 CDTi Bi-Turbo Diesel (R9M-452 (LWY)), 1.6 CDTi Diesel (R9M-408 (LWX)), 1.6 CDTi Diesel (R9M-408 (LWZ)), 1.6 CDTi Diesel (R9M-413 (LWX)) Diesel
Vivaro Mk III 2019-2025 2019-2025 1.5 Turbo D 100 Diesel (DV5RCF (YHT)), 1.5 Turbo D 100 Diesel (DV5RUCD (YHR)), 1.5 Turbo D 120 Diesel (DV5RUC (YHV)), 1.6 CDTi Diesel (DV6FCU (BHX)), 1.6 CDTi Diesel (DV6FDU (BHS)), 1.6 CDTi Turbo Diesel (DV6FDU (BHV)), 2.0 CDTi 145 Diesel (DW10FDDU (EHS)), 2.0 CDTi 145 Turbo Di… Diesel

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