Change Car Clutch Opel Zafira

Change Car Clutch

Technical 9h00–13h00 ~900–1300£
Estimated time 9h00–13h00
Estimated labour cost ~900–1300£
Difficulty Technical
Vehicles
Zafira A 1999-2005 11
  • 1.6 16V CNG CNG,Petrol (Z16YNG)
  • 1.6 16V Petrol (Z16XE (L91))
  • 1.6 16V, -LPG LPG,Petrol (X16XEL (L91))
  • 1.8 16V Petrol (X18XE1 (2H9))
  • 1.8 16V, -LPG LPG,Petrol (Z18XE (2H9))
  • 2.0 Di 16V Diesel (X20DTL (LD3))
  • 2.0 DTi 16V Diesel (Y20DTH (LD1))
  • 2.0 Turbo Petrol (Z20LET (L70))
  • 2.0 Turbo Petrol (Z20LET)
  • 2.2 16V Petrol (Z22SE (L61))
  • 2.2 TD 16V Diesel (Y22DTR (L50))
Zafira B (Family) 2005-2014 17
  • 1.6 16V CNG CNG,Petrol (Z16YNG (LR1))
  • 1.6 16V Petrol (A16XER (LDE))
  • 1.6 16V Petrol (Z16XE1 (LJ7))
  • 1.6 16V Petrol (Z16XER (LDE))
  • 1.6 16V Twinport Petrol (Z16XEP (LJ7))
  • 1.7 CDTi 16V Diesel (A17DTJ (LPV))
  • 1.7 CDTi 16V Diesel (A17DTR (LPL))
  • 1.7 CDTi 16V Diesel (Z17DTJ (LPV))
  • 1.8 16V Petrol (A18XEL)
  • 1.8 16V Petrol (A18XER (2H0))
  • 1.8 16V, -LPG LPG,Petrol (Z18XER (2H0))
  • 1.9 CDTi 16V 150 Diesel (Z19DTH (LRD))
  • 1.9 CDTi 8V 110 Diesel (Z19DTL (LPP))
  • 1.9 CDTi 8V 120 Diesel (Z19DT (LPM))
  • 2.0 16V Turbo OPC Petrol (Z20LEH (LPI))
  • 2.0 16V Turbo Petrol (Z20LER (LU2))
  • 2.2 16V DGi Petrol (Z22YH (LCH))
Zafira Tourer 2011-2019 22
  • 1.4 Turbo Petrol (A14NEL (LUJ))
  • 1.4 Turbo Petrol (B14NEL (LUJ))
  • 1.4 Turbo, -LPG LPG,Petrol (A14NET (LUJ))
  • 1.4 Turbo, -LPG LPG,Petrol (B14NET (LUJ))
  • 1.6 CDTi Diesel (B16DTH (LVL))
  • 1.6 CDTi Diesel (B16DTJ (LVL+PL5))
  • 1.6 CNG Turbo CNG,Petrol (A16XNT (LGE))
  • 1.6 CNG Turbo CNG,Petrol (B16XNT (LGE))
  • 1.6 SIDI Petrol (A16SHT (LWC))
  • 1.6 SIDI Petrol (A16XHT (LVP))
  • 1.6 SIDI Petrol (B16SHL (LWC))
  • 1.6 SIDI Petrol (B16SHT (LWC))
  • 1.6 SIDI Petrol (D16SHL (LWC))
  • 1.8 16V Petrol (A18XEL (2H0+PL5))
  • 1.8 16V, -LPG LPG,Petrol (A18XER (2H0))
  • 2.0 CDTi Diesel (A20DT (LBR))
  • 2.0 CDTi Diesel (A20DTH (LBS))
  • 2.0 CDTi Diesel (A20DTL (LBQ))
  • 2.0 CDTi Diesel (A20DTR (LBY))
  • 2.0 CDTi Diesel (B20DTH (LFS))
  • 2.0 CDTi Diesel (B20DTJ (LFS))
  • 2.0 CDTi Diesel (D20DTH (LFS))
Renew the clutch assembly (manual transmission) 9h00–13h00
Renew the multi-plate clutch assembly 8h00–11h00
Renew the clutch assembly (manual transmission) Manual transmission, F17 11h00
Renew the clutch assembly (manual transmission) Manual transmission, F35 12h00
Renew the clutch assembly (manual transmission) Manual transmission, F23 12h00
Renew the clutch assembly (manual transmission) F17+ 10h00
Renew the clutch assembly (manual transmission) (M32, D20) 11h00
Renew the clutch assembly (manual transmission) F40 13h00

What is a Opel Zafira clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Opel Zafira clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Opel Zafira clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

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View your Zafira maintenance plan (keep the Zafira token) →

3 models covered

Model Year Range Engines covered Fuel
Zafira A 1999-2005 1999-2005 1.6 16V CNG CNG,Petrol (Z16YNG), 1.6 16V Petrol (Z16XE (L91)), 1.6 16V, -LPG LPG,Petrol (X16XEL (L91)), 1.8 16V Petrol (X18XE1 (2H9)), 1.8 16V, -LPG LPG,Petrol (Z18XE (2H9)), 2.0 Di 16V Diesel (X20DTL (LD3)), 2.0 DTi 16V Diesel (Y20DTH (LD1)), 2.0 Turbo Petrol (Z20LET (L70)), 2.… CNG, Diesel, LPG, Petrol
Zafira B (Family) 2005-2014 2005-2014 1.6 16V CNG CNG,Petrol (Z16YNG (LR1)), 1.6 16V Petrol (A16XER (LDE)), 1.6 16V Petrol (Z16XE1 (LJ7)), 1.6 16V Petrol (Z16XER (LDE)), 1.6 16V Twinport Petrol (Z16XEP (LJ7)), 1.6 CNG Turbo CNG,Petrol (A16XNT (LGE)), 1.6 CNG Turbo CNG,Petrol (Z16XNT (LGE)), 1.7 CDTi 16V Diesel (A17D… CNG, Diesel, LPG, Petrol
Zafira Tourer 2011-2019 2011-2019 1.4 Turbo Petrol (A14NEL (LUJ)), 1.4 Turbo Petrol (B14NEL (LUJ)), 1.4 Turbo, -LPG LPG,Petrol (A14NET (LUJ)), 1.4 Turbo, -LPG LPG,Petrol (B14NET (LUJ)), 1.6 CDTi Diesel (B16DTH (LVL)), 1.6 CDTi Diesel (B16DTJ (LVL+PL5)), 1.6 CNG Turbo CNG,Petrol (A16XNT (LGE)), 1.6 CNG Turbo CNG,… CNG, Diesel, LPG, Petrol

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View the service schedule for your Zafira →