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Vauxhall Movano Mk I 2004-2011 Maintenance Plans

This schedule shows key service items and indicative intervals. Actual intervals depend on driving conditions, exact engine specification and manufacturer recommendations. For full details of all operations, sub-tasks and technical specifications, see our technical manuals.
1.9 CDTi Diesel (F9Q-774 (W7))

Additional operations (specific intervals)

  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 1.9 CDTi Diesel (F9Q-774 (W7)) · Maintenance system (United Kingdom)

Task 18,000 miles/24 months 36,000 miles/48 months 54,000 miles/72 months 72,000 miles/96 months 90,000 miles/120 months 108,000 miles/144 months 126,000 miles/168 months 144,000 miles/192 months 162,000 miles/216 months 180,000 miles/240 months 198,000 miles/264 months 216,000 miles/288 months 234,000 miles/312 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Renew the air filter ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.2 CDTi Diesel (G9T-750 (F7))

Additional operations (specific intervals)

  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.2 CDTi Diesel (G9T-750 (F7)) · Maintenance system (United Kingdom)

Task 24,000 miles/24 months 48,000 miles/48 months 72,000 miles/72 months 96,000 miles/96 months 120,000 miles/120 months 144,000 miles/144 months 168,000 miles/168 months 192,000 miles/192 months 216,000 miles/216 months 240,000 miles/240 months
Engine
Renew the engine oil ●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●
Renew the air filter ●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●
2.5 CDTi Diesel (G9U-650 (A6))
( - 2007) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-650 (A6)) · ( - 2007) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Reset the service indicator ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
(2008 - ) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles/48 months
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-650 (A6)) · (2008 - ) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.5 CDTi Diesel (G9U-650 (B6))
( - 2007) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-650 (B6)) · ( - 2007) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Reset the service indicator ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
(2008 - ) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles/48 months
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-650 (B6)) · (2008 - ) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.5 CDTi Diesel (G9U-750 (A7))

Additional operations (specific intervals)

  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-750 (A7)) · Maintenance system (United Kingdom)

Task 24,000 miles/24 months 48,000 miles/48 months 72,000 miles/72 months 96,000 miles/96 months 120,000 miles/120 months 144,000 miles/144 months 168,000 miles/168 months 192,000 miles/192 months 216,000 miles/216 months 240,000 miles/240 months
Engine
Renew the engine oil ●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●
Renew the air filter ●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●
2.5 CDTi Diesel (G9U-754)

Additional operations (specific intervals)

  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi Diesel (G9U-754) · Maintenance system (United Kingdom)

Task 24,000 miles/24 months 48,000 miles/48 months 72,000 miles/72 months 96,000 miles/96 months 120,000 miles/120 months 144,000 miles/144 months 168,000 miles/168 months 192,000 miles/192 months 216,000 miles/216 months 240,000 miles/240 months
Engine
Renew the engine oil ●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●
Renew the air filter ●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●
2.5 CDTi DPF Diesel (G9U-632 (A6))
( - 2007) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi DPF Diesel (G9U-632 (A6)) · ( - 2007) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Reset the service indicator ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
(2008 - ) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles/48 months
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi DPF Diesel (G9U-632 (A6)) · (2008 - ) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
2.5 CDTi DPF Diesel (G9U-632 (B6))
( - 2007) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi DPF Diesel (G9U-632 (B6)) · ( - 2007) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Reset the service indicator ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
(2008 - ) (United Kingdom) Standard interval

Additional operations (specific intervals)

  • Renew the air filter every 54,000 miles/48 months
  • Renew the timing belt every 72,000 miles/60 months

Service intervals · 2.5 CDTi DPF Diesel (G9U-632 (B6)) · (2008 - ) (United Kingdom)

Task 18,000 miles/12 months 36,000 miles/24 months 54,000 miles/36 months 72,000 miles/48 months 90,000 miles/60 months 108,000 miles/72 months 126,000 miles/84 months 144,000 miles/96 months 162,000 miles/108 months 180,000 miles/120 months 198,000 miles/132 months 216,000 miles/144 months 234,000 miles/156 months
Engine
Renew the engine oil ●●●●●●●●●●●●●
Renew the oil filter ●●●●●●●●●●●●●
Check for oil leaks ●●●●●●●●●●●●●
Check the exhaust system ●●●●●●●●●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●●●●●●●●●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●●●●●●●●●●●●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●●●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●●●●●●●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●●●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●●●●●●●●
Suspension: check for damage and wear ●●●●●●●●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●●●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●●●●●●●●
Interior
Renew the dust and pollen filter ●●●●●●●●●●●●●
Exterior
Check the windscreen wipers and washing system ●●●●●●●●●●●●●
Check the body for corrosion and damage ●●●●●●●●●●●●●
3.0 CDTi Diesel (ZD3-200)

Service intervals · 3.0 CDTi Diesel (ZD3-200) · Maintenance system (United Kingdom)

Task Every 24,000 miles/24 months Every 48,000 miles/48 months
Engine
Renew the engine oil ●●
Renew the oil filter ●●
Check for oil leaks ●●
Renew the air filter ●●
Check the exhaust system ●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●
Transmission
Manual transmission: check for leaks ●●
Steering
Check the steering assembly for damage, leaks and wear ●●
Brakes
Check the brake fluid level; top up if necessary ●●
Check the brake lines, hoses and connections for leaks and damage ●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●
Suspension: check for damage and wear ●●
Check the tyre pressures; adjust if necessary ●●
Exterior
Check the windscreen wipers and washing system ●●
Check the body for corrosion and damage ●●
3.0 CDTi Diesel (ZD3-202)

Service intervals · 3.0 CDTi Diesel (ZD3-202) · Maintenance system (United Kingdom)

Task Every 24,000 miles/24 months Every 48,000 miles/48 months
Engine
Renew the engine oil ●●
Renew the oil filter ●●
Check for oil leaks ●●
Renew the air filter ●●
Check the exhaust system ●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ●●
Transmission
Manual transmission: check for leaks ●●
Steering
Check the steering assembly for damage, leaks and wear ●●
Brakes
Check the brake fluid level; top up if necessary ●●
Check the brake lines, hoses and connections for leaks and damage ●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●
Suspension: check for damage and wear ●●
Check the tyre pressures; adjust if necessary ●●
Exterior
Check the windscreen wipers and washing system ●●
Check the body for corrosion and damage ●●