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Suzuki Katana 1980-2004 Maintenance Plans

This schedule shows key service items and indicative intervals. Actual intervals depend on driving conditions, exact engine specification and manufacturer recommendations. For full details of all operations, sub-tasks and technical specifications, see our technical manuals.
SJ410 Petrol (F10A)

Additional operations (specific intervals)

  • Renew the timing belt every 100,000 km
  • Check the timing belt condition and tension; renew or adjust if necessary every 40,000 km/24 months

Service intervals · SJ410 Petrol (F10A) · Maintenance system

Task Every 10,000 km/6 months Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 100,000 km/60 months
Engine
Renew the engine oil ●●●●●
Renew the oil filter ●●●●●
Check for oil leaks ●●●●●
Renew the air filter ○○●○○
Renew the spark plugs ●●●●●
Check the exhaust system ○●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ○●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●○○○○
Steering
Check the steering assembly for damage, leaks and wear ●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●○○○
Braking system: renew the brake fluid ●●●●●
Check the brake pad and lining thickness ●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●
Suspension: check for damage and wear ●●●●●
Check the tyre pressures; adjust if necessary ●●●●●
Exterior
Check the windscreen wipers and washing system ○●●●●
SJ413 Petrol (G13A)

Additional operations (specific intervals)

  • Renew the timing belt every 100,000 km
  • Check the timing belt condition and tension; renew or adjust if necessary every 20,000 km/12 months

Service intervals · SJ413 Petrol (G13A) · Maintenance system

Task Every 10,000 km/6 months Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months
Engine
Renew the engine oil ●●●●●●
Renew the oil filter ●●●●●●
Check for oil leaks ●●●●●●
Renew the air filter ○○●○●○
Renew the spark plugs ●○●●●●
Check the exhaust system ○●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ○●●○●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●○●○●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●○●○●
Braking system: renew the brake fluid ○○●○●○
Check the brake pad and lining thickness ●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●
Suspension: check for damage and wear ●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●
Exterior
Check the windscreen wipers and washing system ○●●○●●
SJ413 Petrol (G13A)

Additional operations (specific intervals)

  • Renew the timing belt every 100,000 km
  • Check the timing belt condition and tension; renew or adjust if necessary every 40,000 km/24 months

Service intervals · SJ413 Petrol (G13A) · Maintenance system

Task Every 10,000 km/6 months Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 100,000 km/60 months
Engine
Renew the engine oil ●●●●●
Renew the oil filter ●●●●●
Check for oil leaks ●●●●●
Renew the spark plugs ●●●●●
Check the exhaust system ○●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ○●●●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●○○○○
Steering
Check the steering assembly for damage, leaks and wear ●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●○○○
Braking system: renew the brake fluid ●●●●●
Check the brake pad and lining thickness ●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●
Suspension: check for damage and wear ●●●●●
Check the tyre pressures; adjust if necessary ●●●●●
Exterior
Check the windscreen wipers and washing system ○●●●●
SJ413 Petrol (G13BA)

Additional operations (specific intervals)

  • Renew the timing belt every 100,000 km
  • Check the timing belt condition and tension; renew or adjust if necessary every 20,000 km/12 months

Service intervals · SJ413 Petrol (G13BA) · Maintenance system

Task Every 10,000 km/6 months Every 20,000 km/12 months Every 40,000 km/24 months Every 60,000 km/36 months Every 80,000 km/48 months Every 100,000 km/60 months
Engine
Renew the engine oil ●●●●●●
Renew the oil filter ●●●●●●
Check for oil leaks ●●●●●●
Renew the air filter ○○●○●○
Renew the spark plugs ●○●●●●
Check the exhaust system ○●●●●●
Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary ○●●○●●
Transmission
Manual transmission: check the oil level; top up if necessary; check for leaks ●●○●○●
Steering
Check the steering assembly for damage, leaks and wear ●●●●●●
Brakes
Check the brake fluid level; top up if necessary ●●○●○●
Braking system: renew the brake fluid ○○●○●○
Check the brake pad and lining thickness ●●●●●●
Check the brake lines, hoses and connections for leaks and damage ●●●●●●
Suspension, wheels and tyres
Check the tread depth and wear pattern on all the tyres, including the spare ●●●●●●
Suspension: check for damage and wear ●●●●●●
Check the tyre pressures; adjust if necessary ●●●●●●
Electrical System
Check the operation of the exterior lights ●●●●●●
Exterior
Check the windscreen wipers and washing system ○●●○●●