Change Car Clutch Citroen Berlingo

Change Car Clutch

Technical 8h00–14h00 ~800–1400£
Estimated time 8h00–14h00
Estimated labour cost ~800–1400£
Difficulty Technical
Vehicles
Berlingo (-First) 1996-2011 15
  • 1.1i Petrol (TU1JP.L4 (HFX))
  • 1.1i Petrol (TU1M+ (HDZ))
  • 1.4i Petrol (TU3A (KFW))
  • 1.4i Petrol (TU3JP (KFW))
  • 1.4i, -LPG LPG,Petrol (TU3JP (KFX))
  • 1.6 HDi Diesel (DV6ATED4 (9HX))
  • 1.6 HDi Diesel (DV6BTED4 (9HW))
  • 1.6i Petrol (TU5JP4 (NFU))
  • 1.8 D Diesel (XUD7 (A9A))
  • 1.8i Petrol (XU7JB (LFX))
  • 1.9 D Diesel (DW8 (WJZ))
  • 1.9 D Diesel (DW8B (WJY))
  • 1.9 D Diesel (XUD9A (D9B))
  • 1.9 D Diesel (XUD9Y (DJY))
  • 2.0 HDi Diesel (DW10TD (RHY))
Berlingo 2008-2020 18
  • 1.2 THP Petrol (EB2DT (HNZ))
  • 1.6 8V BlueHDi Diesel (DV6FC (BHZ))
  • 1.6 8V BlueHDi Diesel (DV6FD (BHY))
  • 1.6 8V BlueHDi Diesel (DV6FE (BHW))
  • 1.6 8V HDiF Diesel (DV6C (9HL))
  • 1.6 8V HDiF Diesel (DV6C (9HR))
  • 1.6 8V HDiF Diesel (DV6DTED (9HF))
  • 1.6 8V HDiF Diesel (DV6DTED (9HP))
  • 1.6 8V HDiF Diesel (DV6ETED (9HN))
  • 1.6 HDi Diesel (DV6ATED4 (9HX))
  • 1.6 HDi Diesel (DV6BTED4 (9HT))
  • 1.6 HDiF Diesel (DV6TED4 (9HZ))
  • 1.6 HDiF Diesel (DV6TED4B (9HV))
  • 1.6 HDiF Diesel (DV6TED4BU (9HS))
  • 1.6 Petrol (TU5JP4 (NFU))
  • 1.6 Petrol (TU5JP4B (NFR))
  • 1.6 VTi DTR Petrol (EP6C (5FK))
  • 1.6 VTi Petrol (EP6C (5FS))
Berlingo 2019-2025 8
  • 1.2 PureTech 110 Petrol (EB2ADT (HNP))
  • 1.5 BlueHDi 100 Diesel (DV5RD (YHY))
  • 1.5 BlueHDi 101 Diesel (DV5RCF (YHT))
  • 1.5 BlueHDi 130 Diesel (DV5RC (YHP))
  • 1.5 BlueHDi 130 Diesel (DV5RC (YHZ))
  • 1.5 BlueHDi 75 Diesel (DV5RE (YHW))
  • 1.6 8V BlueHDi 100 Diesel (DV6FD (BHY))
  • 1.6 8V BlueHDi 75 Diesel (DV6FE (BHW))
Renew the clutch assembly (manual transmission) 8h00–13h00
Renew the multi-plate clutch assembly 10h00–13h00

What is a Citroen Berlingo clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Citroen Berlingo clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Citroen Berlingo clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

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3 models covered

Model Year Range Engines covered Fuel
Berlingo (-First) 1996-2011 1996-2011 1.1i Petrol (TU1JP.L4 (HFX)), 1.1i Petrol (TU1M+ (HDZ)), 1.4i Petrol (TU3A (KFW)), 1.4i Petrol (TU3JP (KFW)), 1.4i, -LPG LPG,Petrol (TU3JP (KFX)), 1.6 HDi Diesel (DV6ATED4 (9HX)), 1.6 HDi Diesel (DV6BTED4 (9HW)), 1.6i Petrol (TU5JP4 (NFU)), 1.8 D Diesel (XUD7 (A9A)), 1.8i Petrol… Diesel, LPG, Petrol
Berlingo 2008-2020 2008-2020 1.2 THP Petrol (EB2DT (HNZ)), 1.6 8V BlueHDi Diesel (DV6FC (BHZ)), 1.6 8V BlueHDi Diesel (DV6FD (BHY)), 1.6 8V BlueHDi Diesel (DV6FE (BHW)), 1.6 8V HDiF Diesel (DV6C (9HL)), 1.6 8V HDiF Diesel (DV6C (9HR)), 1.6 8V HDiF Diesel (DV6DTED (9HF)), 1.6 8V HDiF Diesel (DV6DTED (9HP)), … Diesel, Petrol
Berlingo 2019-2025 2019-2025 1.2 PureTech 110 Petrol (EB2ADT (HNP)), 1.2 PureTech 130 Petrol (EB2ADTS (HNS)), 1.5 BlueHDi 100 Diesel (DV5RD (YHY)), 1.5 BlueHDi 101 Diesel (DV5RCF (YHT)), 1.5 BlueHDi 130 Diesel (DV5RC (YHP)), 1.5 BlueHDi 130 Diesel (DV5RC (YHZ)), 1.5 BlueHDi 75 Diesel (DV5RE (YHW)), 1.6 8V B… Diesel, Petrol

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