Change Car Particulate Filter (DPF) Volvo XC60

Change Car Particulate Filter (DPF)

Easy 0h30–2h30 ~50–250£
Estimated time 0h30–2h30
Estimated labour cost ~50–250£
Difficulty Easy
Vehicles
XC60 2009-2017 19
  • 2.4 Turbo D Diesel (D5244T14)
  • 2.4 Turbo D Diesel (D5244T16)
  • 2.4 Turbo D Diesel (D5244T17)
  • 2.4 Turbo D Diesel (D5244T5)
  • D3 (DRIVe) Diesel (D5204T2)
  • D3 Diesel (D4204T4)
  • D3 Diesel (D5204T3)
  • D3 Diesel (D5204T7)
  • D4 AWD Diesel (D5244T12)
  • D4 AWD Diesel (D5244T21)
  • D4 Diesel (D4204T14)
  • D4 Diesel (D4204T5)
  • D5 AWD Diesel (D5244T15)
  • D5 AWD Diesel (D5244T20)
  • D5 AWD Diesel (D5244T22)
  • D5 AWD Diesel (D5244T23)
  • D5 Diesel (D5244T10)
  • D5 Diesel (D5244T11)
  • D5 Diesel (D5244T4)
XC60 2018-2025 9
  • B4 MHEV 48V (MHEV),Diesel (D420T8)
  • B5 MHEV 48V (MHEV),Diesel (D420T2)
  • B5 Polestar MHEV 48V (MHEV),Diesel (D420T2P)
  • D3 Diesel (D4204T4)
  • D4 Diesel (D4204T14)
  • D4 Diesel (D4204T7)
  • D4 Polestar Diesel (D4204T14P)
  • D5 Diesel (D4204T23)
  • D5 Polestar Diesel (D4204T23P)
Check the catalytic converter 0h30
Check the diesel particulate filter 0h30
Remove/refit the catalytic converter Automatic transmission, (2010 - ) 2h30
Remove/refit the catalytic converter Manual transmission, M66, (2010 - ) 2h30
Renew the catalytic converter Manual transmission, M66, (2010 - ) 2h30
Renew the catalytic converter Automatic transmission, (2010 - ) 2h30
Remove/refit the diesel particulate filter Front-wheel drive 1h30
Renew the diesel particulate filter Front-wheel drive 1h30
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the catalytic converter 0h45–2h30
Renew the catalytic converter 0h45–2h30
Remove/refit the diesel particulate filter 4WD 1h30–3h00
Remove/refit the diesel particulate filter 1h30–9h00
Renew the diesel particulate filter 1h30–9h00
Renew the diesel particulate filter 4WD 1h30–3h00
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30–2h00
Renew the diesel particulate filter/catalytic converter assembly 1h30–2h00
Remove/refit the catalytic converter TF-80SC, 4WD, (2010 - ) 2h30
Renew the catalytic converter TF-80SC, 4WD, (2010 - ) 2h30
Renew the catalytic converter gasket 1h00
Remove/refit the diesel particulate filter fuel additive injector 0h30
Renew the diesel particulate filter fuel additive injector 0h30
Remove/refit the AdBlue heater 2h30
Remove/refit the AdBlue tank control unit 2h00
Remove/refit the AdBlue tank 1h30
Drain/refill the AdBlue tank 0h45
Renew the AdBlue tank control unit 2h00
Renew the AdBlue tank 1h30
Renew the AdBlue heater 2h30
Carry out the diesel particulate filter regeneration procedure 1h00
Check/top up the diesel particulate filter fuel additive 0h30
Renew the diesel particulate filter fuel additive reservoir 0h45
Remove/refit the diesel particulate filter fuel additive reservoir 0h45

What is a Volvo XC60 particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Volvo XC60 particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Volvo XC60 particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Volvo XC60 particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Volvo XC60 particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

View all compatible products →
View your XC60 maintenance plan (keep the XC60 token) →

2 models covered

Model Year Range Engines covered Fuel
XC60 2009-2017 2009-2017 2.0 Turbo Petrol (B4204T6), 2.4 Turbo D Diesel (D5244T14), 2.4 Turbo D Diesel (D5244T16), 2.4 Turbo D Diesel (D5244T17), 2.4 Turbo D Diesel (D5244T5), 3.2 Petrol (B6324S), 3.2 Petrol (B6324S5), D3 (DRIVe) Diesel (D5204T2), D3 Diesel (D4204T4), D3 Diesel (D5204T3), D3 Diesel (D52… Diesel, Petrol
XC60 2018-2025 2018-2025 B4 MHEV 48V (MHEV),Diesel (D420T8), B4 MHEV 48V (MHEV),Petrol (B420T6), B5 MHEV 48V (MHEV),Diesel (D420T2), B5 MHEV 48V (MHEV),Petrol (B420T2), B5 Polestar MHEV 48V (MHEV),Diesel (D420T2P), B6 MHEV 48V (MHEV),Petrol (B420T), D3 Diesel (D4204T4), D4 Diesel (D4204T14), D4 Diesel (… 48V (MHEV), Diesel, Electricity, Petrol

Other repair guides

Change Car Accessory Belt Kit

Change Car Accessory Belt Kit

Easy 0h30–2h30
Change Car Air Filter

Change Car Air Filter

Very easy 0h30
Change Car Battery

Change Car Battery

Very easy 0h30–1h00
Change Car Cabin Filter

Change Car Cabin Filter

Very easy 0h30
Change Car Front Brake Discs and Pads

Change Car Front Brake Discs and Pads

Easy 1h00
Change Car Front Brake Pads

Change Car Front Brake Pads

Easy 0h45–1h30
Change Car Fuel Filter

Change Car Fuel Filter

Easy 0h30–0h45
Change Car Handbrake Cable

Change Car Handbrake Cable

Very easy 0h30
Change Car Rear Silencer

Change Car Rear Silencer

Easy 0h30–1h30
Change Car Water Pump

Change Car Water Pump

Easy 1h30–4h00
Change Car Clutch

Change Car Clutch

Technical 10h00–16h00
Change Car Glow Plugs

Change Car Glow Plugs

Intermediate 1h00–3h30
Change Car Oil Filter

Change Car Oil Filter

Easy 0h30–0h45
Change Car Shock Absorbers

Change Car Shock Absorbers

Easy 1h30–3h30
Change Car Spark Plugs

Change Car Spark Plugs

Easy 0h30–1h30
Change Car Timing Belt Kit

Change Car Timing Belt Kit

Very technical 2h30–4h00
Change Car Turbo

Change Car Turbo

Very technical 5h00–24h00
View the service schedule for your XC60 →