Change Car Particulate Filter (DPF) Opel Movano

Change Car Particulate Filter (DPF)

Easy 0h30–0h45 ~50–75£
Estimated time 0h30–0h45
Estimated labour cost ~50–75£
Difficulty Easy
Vehicles
Movano 1999-2003 6
  • 1.9 DTi Diesel (F9Q-770 (M7))
  • 1.9 DTi Diesel (F9Q-772 (W7))
  • 2.2 DTi Diesel (G9T-720 (C7))
  • 2.2 DTi Diesel (G9T-722 (F7))
  • 2.5 D Diesel (S8U-772 (W7))
  • 2.5 DTi Diesel (G9U-720 (A7))
Movano 2004-2011 10
  • 1.9 CDTi Diesel (F9Q-774 (W7))
  • 2.2 CDTi Diesel (G9T-750 (F7))
  • 2.5 CDTi Diesel (G9U-650 (A6))
  • 2.5 CDTi Diesel (G9U-650 (B6))
  • 2.5 CDTi Diesel (G9U-750 (A7))
  • 2.5 CDTi Diesel (G9U-754)
  • 2.5 CDTi DPF Diesel (G9U-632 (A6))
  • 2.5 CDTi DPF Diesel (G9U-632 (B6))
  • 3.0 CDTi Diesel (ZD3-200)
  • 3.0 CDTi Diesel (ZD3-202)
Movano B 2010-2025 16
  • 2.3 CDTi 110 (FWD) DPF Diesel (M9T-870 (B8))
  • 2.3 CDTi 125 (FWD) DPF Diesel (M9T-670 (A6))
  • 2.3 CDTi 125 (FWD) DPF Diesel (M9T-870 (B8))
  • 2.3 CDTi 125 (RWD) DPF Diesel (M9T-698 (H6))
  • 2.3 CDTi 130 (RWD) Diesel (M9T-710 (E7))
  • 2.3 CDTi 135 (FWD) Diesel (M9T-706 (D7))
  • 2.3 CDTi 135 (FWD) Diesel (M9T-716 (F7))
  • 2.3 CDTi 150 (FWD) Diesel (M9T-708 (D7))
  • 2.3 CDTi 150 (FWD) Diesel (M9T-716 (F7))
  • 2.3 CDTi 150 (FWD) DPF Diesel (M9T-680 (D6))
  • 2.3 CDTi 150 (FWD) DPF Diesel (M9T-880 (B8))
  • 2.3 CDTi 150 (RWD) Diesel (M9T-710 (E7))
  • 2.3 CDTi 163 (RWD) Diesel (M9T-710 (E7))
  • 2.3 CDTi 165 (RWD) Diesel (M9T-700 (A7))
  • 2.3 CDTi 170 (FWD) Diesel (M9T-706 (D7))
  • 2.3 CDTi 180 (FWD) Diesel (M9T-716 (F7))
Check the catalytic converter 0h30
Check the diesel particulate filter 0h30
Remove/refit the catalytic converter 0h30–1h00
Renew the catalytic converter 0h30–1h00
Prepare the catalytic converter heat shield for installation* 0h45
Prepare the catalytic converter heat shield for installation 0h30
Remove/refit the rear catalytic converter 0h45
Renew the rear catalytic converter 0h45
Remove/refit the diesel particulate filter 0h45–1h30
Renew the diesel particulate filter 0h45–1h30
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30
Renew the diesel particulate filter/catalytic converter assembly 1h30
Remove/refit the left catalytic converter 0h30–2h00
Renew the left catalytic converter 2h00
Remove/refit the right catalytic converter 2h00
Renew the right catalytic converter 2h00
Remove/refit both catalytic converters 3h00
Renew both catalytic converters 3h00

What is a Opel Movano particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Opel Movano particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Opel Movano particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Opel Movano particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Opel Movano particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

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View your Movano maintenance plan (keep the Movano token) →

3 models covered

Model Year Range Engines covered Fuel
Movano 1999-2003 1999-2003 1.9 DTi Diesel (F9Q-770 (M7)), 1.9 DTi Diesel (F9Q-772 (W7)), 2.2 DTi Diesel (G9T-720 (C7)), 2.2 DTi Diesel (G9T-722 (F7)), 2.5 D Diesel (S8U-772 (W7)), 2.5 DTi Diesel (G9U-720 (A7)) Diesel
Movano 2004-2011 2004-2011 1.9 CDTi Diesel (F9Q-774 (W7)), 2.2 CDTi Diesel (G9T-750 (F7)), 2.5 CDTi Diesel (G9U-650 (A6)), 2.5 CDTi Diesel (G9U-650 (B6)), 2.5 CDTi Diesel (G9U-750 (A7)), 2.5 CDTi Diesel (G9U-754), 2.5 CDTi DPF Diesel (G9U-632 (A6)), 2.5 CDTi DPF Diesel (G9U-632 (B6)), 3.0 CDTi Diesel (ZD3… Diesel
Movano B 2010-2025 2010-2025 2.3 CDTi 110 (FWD) DPF Diesel (M9T-870 (B8)), 2.3 CDTi 125 (FWD) DPF Diesel (M9T-670 (A6)), 2.3 CDTi 125 (FWD) DPF Diesel (M9T-870 (B8)), 2.3 CDTi 125 (RWD) DPF Diesel (M9T-698 (H6)), 2.3 CDTi 130 (RWD) Diesel (M9T-710 (E7)), 2.3 CDTi 135 (FWD) Diesel (M9T-706 (D7)), 2.3 CDTi 13… Diesel

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