Change Car Particulate Filter (DPF) Nissan Navara
Change Car Particulate Filter (DPF)
| Estimated time | 0h30–2h00 |
|---|---|
| Estimated labour cost | ~50–200£ |
| Difficulty | Easy |
| Vehicles |
Navara 1997-2015 1
Navara 2004-2016 3
Navara NP300 2015-2025 2
|
| Check the catalytic converter | 0h30 |
| Check the diesel particulate filter saturation (using a diagnostic tool) | 0h30 |
| Remove/refit the catalytic converter | 1h30–3h30 |
| Renew the catalytic converter | 1h30–3h30 |
| Prepare the catalytic converter heat shield for installation* | 0h45 |
| Remove/refit the catalytic converter Rear-wheel drive | 1h30–2h00 |
| Renew the catalytic converter Rear-wheel drive | 1h30–2h00 |
| Remove/refit the diesel particulate filter | 1h30–2h00 |
| Renew the diesel particulate filter | 1h30–2h00 |
| Renew the diesel particulate filter fuel additive reservoir | 2h00 |
| Remove/refit the diesel particulate filter fuel additive reservoir | 2h00 |
| Remove/refit the diesel particulate filter fuel additive injector | 0h45 |
| Renew the diesel particulate filter fuel additive injector | 0h45 |
| Remove/refit the diesel particulate filter/catalytic converter assembly | 2h30 |
| Renew the diesel particulate filter/catalytic converter assembly | 2h30 |
| Remove/refit the catalytic converter 4WD | 2h30 |
| Renew the catalytic converter 4WD | 2h30 |
What is a Nissan Navara particulate filter?
Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.
How does the Nissan Navara particulate filter work?
As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.
When should you change the Nissan Navara particulate filter?
The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.
Can the Nissan Navara particulate filter be cleaned instead of replaced?
Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.
Is it difficult to change the Nissan Navara particulate filter?
Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.
3 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Navara 1997-2015 | 1997-2015 | 2.4 8V SOHC Petrol (KA24E), 2.5 16V DOHC Di Diesel (YD25DDTi) | Diesel, Petrol |
| Navara 2004-2016 | 2004-2016 | 2.5 16V dCi Diesel (YD25DDTi), 2.5 16V dCi Diesel (YD25DDTi), 3.0 24V dCi Diesel (V9X) | Diesel |
| Navara NP300 2015-2025 | 2015-2025 | 2.3 16V dCi Diesel (YS23DDT), 2.3 16V dCi Diesel (YS23DDTT), 2.5 16V dCi Diesel (YD25DDTi) | Diesel |