Change Car Particulate Filter (DPF) Ford Galaxy
Change Car Particulate Filter (DPF)
| Estimated time | 0h30–3h00 |
|---|---|
| Estimated labour cost | ~50–300£ |
| Difficulty | Easy |
| Vehicles |
Galaxy 1995-2000 5
Galaxy 2000-2006 4
Galaxy 2006-2015 17
Galaxy 2015-2025 12
|
| Check the catalytic converter | 0h30 |
| Remove/refit the left catalytic converter | 0h45 |
| Remove/refit the catalytic converter | 0h45–15h00 |
| Renew the catalytic converter | 0h45–15h00 |
| Renew the catalytic converter gasket | 1h00–1h30 |
| Prepare the catalytic converter heat shield for installation* | 0h45 |
| Remove/refit the diesel particulate filter | 0h45–15h00 |
| Renew the diesel particulate filter | 0h45–15h00 |
| Remove/refit the diesel particulate filter EURO 5 | 1h30–3h00 |
| Renew the diesel particulate filter EURO 5 | 1h30–3h00 |
| Remove/refit the diesel particulate filter/catalytic converter assembly | 2h30–6h00 |
| Renew the diesel particulate filter/catalytic converter assembly | 2h30–6h00 |
| Remove/refit the catalytic converter EURO 5 | 2h30 |
| Remove/refit the catalytic converter EURO 4 | 1h30 |
| Renew the catalytic converter EURO 5 | 2h30 |
| Renew the catalytic converter EURO 4 | 1h30 |
| Renew both catalytic converter gaskets | 4h00 |
| Remove/refit the diesel particulate filter EURO 4 | 1h00 |
| Renew the diesel particulate filter EURO 4 | 1h00 |
| Remove/refit the rear catalytic converter | 1h30 |
| Renew the rear catalytic converter | 1h30 |
| Renew the diesel particulate filter fuel additive reservoir | 2h30 |
| Remove/refit the diesel particulate filter fuel additive reservoir | 2h30 |
| Remove/refit the catalytic converter Front-wheel drive | 9h00 |
| Renew the catalytic converter Front-wheel drive | 9h00 |
| Remove/refit the diesel particulate filter Front-wheel drive | 9h00 |
| Remove/refit the diesel particulate filter fuel additive injector | 1h30 |
| Renew the diesel particulate filter Front-wheel drive | 9h00 |
| Renew the diesel particulate filter fuel additive injector | 1h30 |
| Remove/refit the AdBlue tank | 1h30 |
| Drain/refill the AdBlue tank | 0h30 |
| Renew the AdBlue tank | 1h30 |
| Remove/refit the AdBlue injector | 1h30 |
| Renew the AdBlue injector | 1h30 |
What is a Ford Galaxy particulate filter?
Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.
How does the Ford Galaxy particulate filter work?
As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.
When should you change the Ford Galaxy particulate filter?
The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.
Can the Ford Galaxy particulate filter be cleaned instead of replaced?
Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.
Is it difficult to change the Ford Galaxy particulate filter?
Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.
5 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Galaxy 1995-2000 | 1995-2000 | 1.9 TDI (PDE) Diesel (ANU), 1.9 TDI Diesel (1Z), 1.9 TDI Diesel (AFN), 1.9 TDI Diesel (AHU), 1.9 TDI Diesel (AVG), 2.0 8V Petrol (NSE), 2.3 16V Petrol (Y5B) | Diesel, Petrol |
| Galaxy 2000-2006 | 2000-2006 | 1.9 TDI Diesel (ANU), 1.9 TDI Diesel (ASZ), 1.9 TDI Diesel (AUY), 1.9 TDI Diesel (BTB (ASZ1)), 2.0 8V Petrol (ZVSA), 2.3 16V Petrol (E5SA), 2.3 16V Petrol (E5SB), 2.8 VR6 Petrol (AYL) | Diesel, Petrol |
| Galaxy 2006-2015 | 2006-2015 | 1.6 SCTi (EcoBoost) Petrol (JTWA), 1.6 SCTi (EcoBoost) Petrol (JTWB), 1.6 TDCi (Duratorq) Diesel (T1WA), 1.6 TDCi (Duratorq) Diesel (T1WB), 1.8 TDCi (Duratorq) Diesel (FFWA), 1.8 TDCi (Duratorq) Diesel (QYWA), 2.0 (Duratec-HE) Petrol (AOWA), 2.0 (Duratec-HE) Petrol (AOWB), 2.0 F… | Bioethanol (E85), Diesel, Petrol |
| Galaxy 2015-2025 | 2015-2025 | 1.5 (EcoBoost) Petrol (UNCJ), 1.5 (EcoBoost) Petrol (UNCK), 1.5 (EcoBoost) Petrol (UNCP), 2.0 (EcoBoost) Petrol (R9CD), 2.0 (EcoBoost) Petrol (R9CE), 2.0 (EcoBoost) Petrol (R9CI), 2.0 TDCi (Duratorq) Diesel (T7CJ), 2.0 TDCi (Duratorq) Diesel (T7CL), 2.0 TDCi (Duratorq) Diesel (T… | Diesel, Petrol |
| Galaxy 2021-2025 | 2021-2025 | 2.5 FHEV Electricity,Petrol (BGCA) | Electricity, Petrol |