Change Car Particulate Filter (DPF) Chrysler Grand Voyager

Change Car Particulate Filter (DPF)

Easy 0h30 ~50£
Estimated time 0h30
Estimated labour cost ~50£
Difficulty Easy
Vehicles
Grand Voyager 1991-1995 1
  • 2.5 TD Diesel (ENC)
Grand Voyager 2000-2008 2
  • 2.5 CRD 16V Diesel (ENJ)
  • 2.8 CRD Diesel (ENR)
Grand Voyager 2008-2016 2
  • 2.8 CRD Diesel (ENS)
  • 2.8 CRD Diesel (VM64C (ENS))
Check the catalytic converter 0h30
Remove/refit the catalytic converter 1h00–1h30
Renew the catalytic converter 1h00–1h30
Check the diesel particulate filter 0h30
Renew the catalytic converter gasket 0h45
Prepare the catalytic converter heat shield for installation* 0h45
Remove/refit the diesel particulate filter 1h30
Renew the diesel particulate filter 1h30
Remove/refit the diesel particulate filter/catalytic converter assembly 1h30
Renew the diesel particulate filter/catalytic converter assembly 1h30

What is a Chrysler Grand Voyager particulate filter?

Diesel engines and direct-injection petrol engines produce soot particles. The particulate filter (DPF/GPF) traps these harmful particles as exhaust gases pass through its honeycomb structure. It is placed on the exhaust line after the catalytic converter.

How does the Chrysler Grand Voyager particulate filter work?

As soot accumulates, the filter periodically burns off (regenerates) the trapped particles. Active regeneration raises exhaust temperatures to 550–600°C, burning soot to ash. This occurs every 300–500 km during normal motorway driving. Vehicles driven only on short urban trips may not regenerate properly, leading to blockage.

When should you change the Chrysler Grand Voyager particulate filter?

The DPF is designed to last 150,000–250,000 km but depends on driving patterns. Signs of needed replacement: DPF warning light, engine in limp mode, excessive exhaust smoke, or diagnostic scan showing excessive back-pressure or failed regeneration cycles.

Can the Chrysler Grand Voyager particulate filter be cleaned instead of replaced?

Yes, professional DPF cleaning can restore a blocked filter at a fraction of replacement cost. However, if the filter substrate is cracked, melted, or structurally damaged, replacement is the only option. Never use a DPF removal/delete service — it is illegal and will fail the MOT/emissions test.

Is it difficult to change the Chrysler Grand Voyager particulate filter?

Difficulty level 2/5: technically straightforward but physically demanding due to the filter's location and weight. Key steps: raise the vehicle, disconnect pressure sensors, remove exhaust clamps/bolts, lower the old DPF, fit the new one with new gaskets, reconnect sensors, clear fault codes, perform a forced regeneration cycle.

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4 models covered

Model Year Range Engines covered Fuel
Grand Voyager 1991-1995 1991-1995 2.5 TD Diesel (ENC), 3.3 i V6 Petrol (EGA) Diesel, Petrol
Grand Voyager 1995-2001 1995-2001 2.4, -LPG LPG,Petrol (EDZ), 3.3 V6, -LPG LPG,Petrol (EGA), 3.8 V6 SMPI, -LPG LPG,Petrol (EGH) LPG, Petrol
Grand Voyager 2000-2008 2000-2008 2.4 16V, -LPG LPG,Petrol (EDZ), 2.5 CRD 16V Diesel (ENJ), 2.5 CRD 8V Diesel (ENC), 2.8 CRD Diesel (ENR), 3.3 V6 Flexfuel Bioethanol (E85),Petrol (EGM), 3.3 V6, -LPG LPG,Petrol (EGA) Bioethanol (E85), Diesel, LPG, Petrol
Grand Voyager 2008-2016 2008-2016 2.8 CRD Diesel (ENS), 2.8 CRD Diesel (VM64C (ENS)), 3.3 V6 OHV Petrol (EGV), 3.6 V6 VVT Petrol (ERB), 3.8 V6 OHV Petrol (EGL), 3.8 V6 Petrol (EGL) Diesel, Petrol

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