Change Car Clutch Volvo S80

Change Car Clutch

Technical 9h00–14h00 ~900–1400£
Estimated time 9h00–14h00
Estimated labour cost ~900–1400£
Difficulty Technical
Vehicles
S80 1999-2006 14
  • 2.0 Turbo Petrol (B5204T4)
  • 2.0 Turbo Petrol (B5204T5)
  • 2.4 Bi-Fuel (CNG) CNG,Petrol (B5244SG)
  • 2.4 Bi-Fuel (LPG) LPG,Petrol (B5244SG2)
  • 2.4 Petrol (B5244S)
  • 2.4 Petrol (B5244S2)
  • 2.4 Turbo D Diesel (D5244T2)
  • 2.4 Turbo Petrol (B5244T3)
  • 2.5 Turbo D Diesel (D5252T)
  • 2.5 Turbo Petrol (B5254T2)
  • 2.9 Petrol (B6294S)
  • 3.0 Petrol (B6304S3)
  • D5 (2.4 Turbo) Diesel (D5244T)
  • T5 (2.0 Turbo) Petrol (B5204T3)
S80 2007-2025 24
  • 1.6 Turbo D (DRIVe) Diesel (D4164T)
  • 2.0 Flexifuel Bioethanol (E85),Petrol (B4204S4)
  • 2.0 Petrol (B4204S3)
  • 2.0 Turbo D Diesel (D4204T)
  • 2.0 Turbo Petrol (B4204T6)
  • 2.4 Turbo D Diesel (D5244T14)
  • 2.4 Turbo D Diesel (D5244T19)
  • 2.4 Turbo D Diesel (D5244T5)
  • 2.5 Turbo Flexifuel Bioethanol (E85),Petrol (B5254T11)
  • 2.5 Turbo Flexifuel Bioethanol (E85),Petrol (B5254T8)
  • 2.5 Turbo Petrol (B5254T10)
  • 2.5 Turbo Petrol (B5254T6)
  • D3 Diesel (D5204T2)
  • D3 Diesel (D5204T3)
  • D3 Diesel (D5204T7)
  • D4 Diesel (D4204T5)
  • D5 Diesel (D5244T10)
  • D5 Diesel (D5244T11)
  • D5 Diesel (D5244T15)
  • D5 Diesel (D5244T4)
  • DRIVe Diesel (D4162T)
  • T4 Flexifuel Bioethanol (E85),Petrol (B4164T2)
  • T4 Petrol (B4164T)
  • T5 Petrol (B4204T7)
Renew the clutch assembly (manual transmission) 9h00–14h00
Renew the multi-plate clutch assembly 9h00–11h00
Renew the clutch assembly (semi-automatic transmission) 10h00–11h00

What is a Volvo S80 clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Volvo S80 clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Volvo S80 clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

View all compatible products →
View your S80 maintenance plan (keep the S80 token) →

2 models covered

Model Year Range Engines covered Fuel
S80 1999-2006 1999-2006 2.0 Turbo Petrol (B5204T4), 2.0 Turbo Petrol (B5204T5), 2.3 Turbo Petrol (B5234T7), 2.4 Bi-Fuel (CNG) CNG,Petrol (B5244SG), 2.4 Bi-Fuel (LPG) LPG,Petrol (B5244SG2), 2.4 Petrol (B5244S), 2.4 Petrol (B5244S2), 2.4 Turbo D Diesel (D5244T2), 2.4 Turbo Petrol (B5244T3), 2.5 Turbo D D… CNG, Diesel, LPG, Petrol
S80 2007-2025 2007-2025 1.6 Turbo D (DRIVe) Diesel (D4164T), 2.0 Flexifuel Bioethanol (E85),Petrol (B4204S4), 2.0 Petrol (B4204S3), 2.0 Turbo D Diesel (D4204T), 2.0 Turbo Petrol (B4204T6), 2.4 Turbo D Diesel (D5244T14), 2.4 Turbo D Diesel (D5244T19), 2.4 Turbo D Diesel (D5244T5), 2.5 Turbo Flexifuel Bi… Bioethanol (E85), Diesel, Petrol

Other repair guides

Change Car Accessory Belt Kit

Change Car Accessory Belt Kit

Easy 0h30–2h00
Change Car Air Filter

Change Car Air Filter

Very easy 0h30–0h30
Change Car Battery

Change Car Battery

Very easy 0h30–0h45
Change Car Cabin Filter

Change Car Cabin Filter

Very easy 0h30–1h00
Change Car Front Brake Discs and Pads

Change Car Front Brake Discs and Pads

Easy 1h30
Change Car Front Brake Pads

Change Car Front Brake Pads

Easy 1h00
Change Car Fuel Filter

Change Car Fuel Filter

Easy 0h30–1h30
Change Car Handbrake Cable

Change Car Handbrake Cable

Very easy 0h30
Change Car Oil Filter

Change Car Oil Filter

Easy 0h30–0h45
Change Car Rear Silencer

Change Car Rear Silencer

Easy 0h30–1h30
Change Car Shock Absorbers

Change Car Shock Absorbers

Easy 3h00–3h30
Change Car Water Pump

Change Car Water Pump

Easy 1h00–6h00
Change Car Glow Plugs

Change Car Glow Plugs

Intermediate 0h45–2h00
Change Car Particulate Filter (DPF)

Change Car Particulate Filter (DPF)

Easy 0h30
Change Car Spark Plugs

Change Car Spark Plugs

Easy 0h30–1h30
Change Car Timing Belt Kit

Change Car Timing Belt Kit

Very technical 2h30–6h00
Change Car Turbo

Change Car Turbo

Very technical 3h00–10h00
View the service schedule for your S80 →