Change Car Clutch Volkswagen Transporter
Change Car Clutch
| Estimated time | 3h30–12h00 |
|---|---|
| Estimated labour cost | ~350–1200£ |
| Difficulty | Technical |
| Vehicles |
Transporter T3 1980-1998 15
Transporter T4 1991-2003 22
Transporter T5/Kombi 2003-2015 22
Transporter T6 2015-2025 16
|
| Renew the clutch assembly (manual transmission) | 3h30–10h00 |
| Renew the multi-plate clutch assembly | 9h00–13h00 |
| Renew the clutch assembly (manual transmission) Without diesel particulate filter | 9h00 |
| Renew the clutch assembly (manual transmission) With diesel particulate filter | 9h00 |
| Renew the clutch assembly (manual transmission) Front-wheel drive | 9h00–10h00 |
| Renew the multi-plate clutch assembly Front-wheel drive | 12h00–18h00 |
| Renew the clutch assembly (manual transmission) EURO 5, Front-wheel drive | 10h00 |
| Renew the clutch assembly (manual transmission) EURO 6, Front-wheel drive | 10h00 |
| Renew the clutch assembly (semi-automatic transmission) | 12h00–17h00 |
What is a Volkswagen Transporter clutch?
The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.
When should you change the Volkswagen Transporter clutch?
The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.
Is it difficult to change the Volkswagen Transporter clutch kit?
Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.
5 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Transporter T2 1967-1979 | 1967-1979 | 1.6 Petrol (AD), 1.6 Petrol (AF), 1.6 Petrol (AS), 1.6 Petrol (B), 1.7 Petrol (CA), 1.7 Petrol (CB), 1.8 Petrol (AP), 1.8 Petrol (AW), 1.8 Petrol (ED), 2.0 Petrol (CJ), 2.0 Petrol (GD), 2.0 Petrol (GE) | Petrol |
| Transporter T3 1980-1998 | 1980-1998 | 1.6 D Diesel (CS), 1.6 Petrol (CT), 1.6 TD Diesel (JX), 1.7 D Diesel (KY), 1.9 i Petrol (DH), 1.9 i Petrol (GW), 1.9 Petrol (DF), 1.9 Petrol (DG), 1.9 Petrol (EY), 1.9 Petrol (SP), 2.0 Petrol (CV), 2.1 i Petrol (DJ), 2.1 i Petrol (MV), 2.1 i Petrol (SR), 2.1 i Petrol (SS) | Diesel, Petrol |
| Transporter T4 1991-2003 | 1991-2003 | 1.8 Petrol (PD), 1.9 D Diesel (1X), 1.9 TD Diesel (ABL), 2.0 Petrol (AAC), 2.4 D Diesel (AAB), 2.4 D Diesel (AJA), 2.5 Petrol (AAF), 2.5 Petrol (ACU), 2.5 Petrol (AEN), 2.5 Petrol (AET), 2.5 Petrol (AEU), 2.5 Petrol (APL), 2.5 Petrol (AVT), 2.5 TDI Diesel (ACV), 2.5 TDI Diesel (… | Diesel, Petrol |
| Transporter T5/Kombi 2003-2015 | 2003-2015 | 1.9 8V TDI (DPF) Diesel (BRR), 1.9 8V TDI (DPF) Diesel (BRS), 1.9 8V TDI Diesel (AXB), 1.9 8V TDI Diesel (AXC), 2.0 CR TDI Diesel (CAAA), 2.0 CR TDI Diesel (CAAB), 2.0 CR TDI Diesel (CAAC), 2.0 CR TDI Diesel (CAAD), 2.0 CR TDI Diesel (CAAE), 2.0 CR TDI Diesel (CCHA), 2.0 CR TDI … | Diesel, Petrol |
| Transporter T6 2015-2025 | 2015-2025 | 2.0 TDI Diesel (CAAA), 2.0 TDI Diesel (CAAB), 2.0 TDI Diesel (CAAC), 2.0 TDI Diesel (CFCA), 2.0 TDI Diesel (CXEB), 2.0 TDI Diesel (CXEC), 2.0 TDI Diesel (CXFA), 2.0 TDI Diesel (CXGA), 2.0 TDI Diesel (CXGB), 2.0 TDI Diesel (CXGC), 2.0 TDI Diesel (CXGD), 2.0 TDI Diesel (CXHA), 2.0… | Diesel, Electricity, Petrol |