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Change Car Clutch

Technical 0h45–12h00 ~75–1200£
Estimated time 0h45–12h00
Estimated labour cost ~75–1200£
Difficulty Technical
Vehicles
Touran MkI 2003-2015 29
  • 1.2 TSI Petrol (CBZB)
  • 1.4 TSI EcoFuel (CNG) CNG,Petrol (CDGA)
  • 1.4 TSI Petrol (BMY)
  • 1.4 TSI Petrol (CAVC)
  • 1.4 TSI Petrol (CTHC)
  • 1.6 16V FSi Petrol (BAG)
  • 1.6 16V FSi Petrol (BLF)
  • 1.6 16V FSi Petrol (BLP)
  • 1.6 8V Petrol (BGU)
  • 1.6 8V Petrol (BSE)
  • 1.6 CR TDI DPF Diesel (CAYB)
  • 1.6 CR TDI DPF Diesel (CAYC)
  • 1.9 TDI Diesel (AVQ)
  • 1.9 TDI Diesel (BKC)
  • 1.9 TDI Diesel (BRU)
  • 1.9 TDI Diesel (BXE)
  • 1.9 TDI Diesel (BXF)
  • 1.9 TDI DPF BlueMotion Diesel (BLS)
  • 1.9 TDI DPF Diesel (BXJ)
  • 2.0 16V FSi Petrol (AXW)
  • 2.0 16V FSi Petrol (BLR)
  • 2.0 16V FSi Petrol (BLX)
  • 2.0 16V FSi Petrol (BVY)
  • 2.0 16V TDI Diesel (AZV)
  • 2.0 16V TDI Diesel (BKD)
  • 2.0 16V TDI DPF Diesel (BMN)
  • 2.0 8V TDI DPF Diesel (BMM)
  • 2.0 CR TDI DPF Diesel (CFHC)
  • 2.0 TDI Diesel (CFHF)
Touran MkII 2016-2025 14
  • 1.0 TSI Petrol (DKRB)
  • 1.2 TSI Petrol (CYVB)
  • 1.4 TSI Petrol (CZDA)
  • 1.5 TSI Petrol (DADA)
  • 1.5 TSI Petrol (DPCA)
  • 1.6 TDI Diesel (CRKB)
  • 1.6 TDI Diesel (DGDA)
  • 2.0 TDI Diesel (DFEA)
  • 2.0 TDI Diesel (DFEB)
  • 2.0 TDI Diesel (DFGA)
  • 2.0 TDI Diesel (DFGB)
  • 2.0 TDI Diesel (DFGC)
  • 2.0 TDI Diesel (DFHA)
  • 2.0 TDI Diesel (DTRC)
Renew the clutch assembly (manual transmission) 0h45–11h00
Renew the multi-plate clutch assembly 8h00–14h00
Renew the clutch assembly (semi-automatic transmission) 9h00–12h00
Renew the clutch assembly (manual transmission) 02S 9h00
Renew the clutch assembly (manual transmission) 02Q 10h00

What is a Volkswagen Touran clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Volkswagen Touran clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Volkswagen Touran clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

2 models covered

Model Year Range Engines covered Fuel
Touran MkI 2003-2015 2003-2015 1.2 TSI Petrol (CBZB), 1.4 TSI EcoFuel (CNG) CNG,Petrol (CDGA), 1.4 TSI Petrol (BLG), 1.4 TSI Petrol (BMY), 1.4 TSI Petrol (CAVB), 1.4 TSI Petrol (CAVC), 1.4 TSI Petrol (CTHB), 1.4 TSI Petrol (CTHC), 1.6 16V FSi Petrol (BAG), 1.6 16V FSi Petrol (BLF), 1.6 16V FSi Petrol (BLP), 1… CNG, Diesel, Petrol
Touran MkII 2016-2025 2016-2025 1.0 TSI Petrol (DKRB), 1.2 TSI Petrol (CYVB), 1.4 TSI Petrol (CZDA), 1.5 TSI Petrol (DADA), 1.5 TSI Petrol (DPCA), 1.6 TDI Diesel (CRKB), 1.6 TDI Diesel (DGDA), 1.8 TFSI Petrol (CJSA), 2.0 TDI Diesel (DFEA), 2.0 TDI Diesel (DFEB), 2.0 TDI Diesel (DFGA), 2.0 TDI Diesel (DFGB), 2.… Diesel, Petrol