Change Car Clutch Volkswagen Polo
Change Car Clutch
| Estimated time | 0h45–13h00 |
|---|---|
| Estimated labour cost | ~75–1300£ |
| Difficulty | Technical |
| Vehicles |
Polo Mk5 2009-2020 23
Polo Mk6 2017-2025 16
Polo MkII 1981-1994 9
Polo MkIII 1994-2002 28
Polo MkIV 2002-2012 28
|
| Renew the clutch assembly (manual transmission) | 6h00–10h00 |
| Renew the multi-plate clutch assembly | 0h45–12h00 |
| Renew the multi-plate clutch assembly 0AM | 11h00 |
| Renew the multi-plate clutch assembly 0CW | 9h00 |
| Renew the clutch assembly (semi-automatic transmission) | 9h00–12h00 |
| Renew the clutch assembly (manual transmission) Without adaptive cruise control (ACC) | 13h00 |
| Renew the clutch assembly (manual transmission) With adaptive cruise control (ACC) | 16h00 |
What is a Volkswagen Polo clutch?
The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.
When should you change the Volkswagen Polo clutch?
The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.
Is it difficult to change the Volkswagen Polo clutch kit?
Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.
5 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| Polo Mk5 2009-2020 | 2009-2020 | 1.0 MPI Petrol (CHYA), 1.0 MPI Petrol (CHYB), 1.0 TSI Petrol (CHZB), 1.0 TSI Petrol (CHZC), 1.2 12V Petrol (CGPA), 1.2 12V Petrol (CGPB), 1.2 TDI Diesel (CFWA), 1.2 TSI Petrol (CBZB), 1.2 TSI Petrol (CBZC), 1.2 TSI Petrol (CJZC), 1.2 TSI Petrol (CJZD), 1.4 LPG LPG,Petrol (CMAA),… | Diesel, LPG, Petrol |
| Polo Mk6 2017-2025 | 2017-2025 | 1.0 MPI Petrol (CHYB), 1.0 MPI Petrol (CHYC), 1.0 MPI Petrol (DFNA), 1.0 MPI Petrol (DFNB), 1.0 MPI Petrol (DSGB), 1.0 MPI Petrol (DSGD), 1.0 TGI CNG,Petrol (DBYA), 1.0 TSI Petrol (CHZJ), 1.0 TSI Petrol (CHZL), 1.0 TSI Petrol (DKJA), 1.0 TSI Petrol (DKLA), 1.0 TSI Petrol (DKRA),… | CNG, Diesel, Petrol |
| Polo MkII 1981-1994 | 1981-1994 | 1.0 Petrol (AAK), 1.0 Petrol (AAU), 1.0 Petrol (ACM), 1.0 Petrol (HZ), 1.3 (55/57 kW) Petrol (3F), 1.3 G40 Petrol (PY), 1.3 Petrol (AAV), 1.3 Petrol (MH), 1.4 D Diesel (1W) | Diesel, Petrol |
| Polo MkIII 1994-2002 | 1994-2002 | 1.0 Petrol (AER), 1.0 Petrol (AEV), 1.0 Petrol (ALD), 1.0 Petrol (ALL), 1.0 Petrol (AUC), 1.3 Petrol (ADX), 1.4 (40/44 kW) Petrol (AEX), 1.4 (40/44 kW) Petrol (AKP), 1.4 (40/44 kW) Petrol (APQ), 1.4 16V Petrol (AFK), 1.4 16V Petrol (AHW), 1.4 16V Petrol (APE), 1.4 16V Petrol (AQ… | Diesel, Petrol |
| Polo MkIV 2002-2012 | 2002-2012 | 1.2 12V Petrol (AZQ), 1.2 12V Petrol (BME), 1.2 12V Petrol (BZG), 1.2 6V Petrol (AWY), 1.2 6V Petrol (BBM), 1.2 6V Petrol (BMD), 1.4 16V FSi Petrol (AXU), 1.4 16V Petrol (AUA), 1.4 16V Petrol (AUB), 1.4 16V Petrol (BBY), 1.4 16V Petrol (BBZ), 1.4 16V Petrol (BKY), 1.4 16V Petrol… | Diesel, Petrol |