Change Car Clutch Volkswagen California
Change Car Clutch
| Estimated time | 9h00–12h00 |
|---|---|
| Estimated labour cost | ~900–1200£ |
| Difficulty | Technical |
| Vehicles |
California T4 1991-2003 2
California T5/Campmobile 2003-2015 19
|
| Renew the clutch assembly (manual transmission) Without diesel particulate filter | 9h00 |
| Renew the clutch assembly (manual transmission) With diesel particulate filter | 9h00 |
| Renew the clutch assembly (manual transmission) Front-wheel drive | 9h00–10h00 |
| Renew the multi-plate clutch assembly Front-wheel drive | 12h00 |
| Renew the clutch assembly (manual transmission) | 10h00 |
What is a Volkswagen California clutch?
The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.
When should you change the Volkswagen California clutch?
The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.
Is it difficult to change the Volkswagen California clutch kit?
Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.
2 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| California T4 1991-2003 | 1991-2003 | 2.5 TDI Diesel (AXG), 2.5 TDI Diesel (AXL), 2.8 VR6 Petrol (AMV) | Diesel, Petrol |
| California T5/Campmobile 2003-2015 | 2003-2015 | 1.9 8V TDI (DPF) Diesel (BRR), 1.9 8V TDI (DPF) Diesel (BRS), 1.9 8V TDI Diesel (AXB), 1.9 8V TDI Diesel (AXC), 2.0 CR TDI Diesel (CAAA), 2.0 CR TDI Diesel (CAAB), 2.0 CR TDI Diesel (CAAC), 2.0 CR TDI Diesel (CAAD), 2.0 CR TDI Diesel (CAAE), 2.0 CR TDI Diesel (CCHA), 2.0 CR TDI … | Diesel, Petrol |
