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Change Car Clutch

Technical 7h00–14h00 ~700–1400£
Estimated time 7h00–14h00
Estimated labour cost ~700–1400£
Difficulty Technical
Vehicles
Avensis 1997-2003 9
  • 1.6 Petrol (4A-FE)
  • 1.6 VVT Petrol (3ZZ-FE)
  • 1.8 Petrol (7A-FE)
  • 1.8 VVT-i Petrol (1ZZ-FE)
  • 2.0 D4-D Diesel (1CD-FTV)
  • 2.0 Petrol (3S-FE)
  • 2.0 TD Diesel (2C-TE)
  • 2.0 VVT-i D4 Petrol (1AZ-FE)
  • 2.0 VVT-i D4 Petrol (1AZ-FSE)
Avensis 2002-2008 7
  • 1.6 VVT-i Petrol (3ZZ-FE)
  • 1.8 VVT-i Petrol (1ZZ-FE)
  • 2.0 D-4D Diesel (1AD-FTV)
  • 2.0 D-4D Diesel (1CD-FTV)
  • 2.0 VVT-i Petrol (1AZ-FSE)
  • 2.2 D-4D D-CAT Diesel (2AD-FHV)
  • 2.2 D-4D Diesel (2AD-FTV)
Avensis 2008-2018 7
  • 1.6 16V Petrol (1ZR-FAE)
  • 1.8 16V Petrol (2ZR-FAE)
  • 2.0 16V Petrol (3ZR-FAE)
  • 2.0 D-4D Diesel (1AD-FTV)
  • 2.2 D-4D 150 Diesel (2AD-FHV)
  • 2.2 D-4D 177 Diesel (2AD-FHV)
  • 2.2 D-4D Diesel (2AD-FTV)
Renew the clutch assembly (manual transmission) 7h00–12h00
Renew the multi-plate clutch assembly 8h00–12h00
Renew the clutch assembly (manual transmission) Manual transmission, 4-speed 9h00–11h00
Renew the clutch assembly (manual transmission) Manual transmission, 6-speed 7h00–8h00

What is a Toyota Avensis clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Toyota Avensis clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Toyota Avensis clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

3 models covered

Model Year Range Engines covered Fuel
Avensis 1997-2003 1997-2003 1.6 Petrol (4A-FE), 1.6 VVT Petrol (3ZZ-FE), 1.8 Petrol (7A-FE), 1.8 VVT-i Petrol (1ZZ-FE), 2.0 D4-D Diesel (1CD-FTV), 2.0 Petrol (3S-FE), 2.0 TD Diesel (2C-TE), 2.0 VVT-i D4 Petrol (1AZ-FE), 2.0 VVT-i D4 Petrol (1AZ-FSE) Diesel, Petrol
Avensis 2002-2008 2002-2008 1.6 VVT-i Petrol (3ZZ-FE), 1.8 VVT-i Petrol (1ZZ-FE), 2.0 D-4D Diesel (1AD-FTV), 2.0 D-4D Diesel (1CD-FTV), 2.0 VVT-i Petrol (1AZ-FSE), 2.2 D-4D D-CAT Diesel (2AD-FHV), 2.2 D-4D Diesel (2AD-FTV), 2.4 VVT-i Petrol (2AZ-FSE) Diesel, Petrol
Avensis 2008-2018 2008-2018 1.6 16V Petrol (1ZR-FAE), 1.6 D Diesel (1WW (N47C16A)), 1.8 16V Petrol (2ZR-FAE), 2.0 16V Petrol (3ZR-FAE), 2.0 D-4D Diesel (1AD-FTV), 2.0 D-4D Diesel (2WW (N47C20A)), 2.2 D-4D 150 Diesel (2AD-FHV), 2.2 D-4D 177 Diesel (2AD-FHV), 2.2 D-4D Diesel (2AD-FTV) Diesel, Petrol