Change Car Clutch Peugeot Expert

Change Car Clutch

Technical 8h00–16h00 ~800–1600£
Estimated time 8h00–16h00
Estimated labour cost ~800–1600£
Difficulty Technical
Vehicles
Expert I, II 1995-2007 5
  • 1.6 SPi Petrol (220A2000)
  • 1.9 D Diesel (DW8 (WJZ))
  • 1.9 D Diesel (DW8B (WJY))
  • 1.9 D Diesel (XUD9A (D9B))
  • 2.0 HDi Diesel (DW10BTED (RHX))
Expert IV 2016-2025 6
  • 1.5 BlueHDi 100 Diesel (DV5RUCD (YHR))
  • 1.5 BlueHDi 120 Diesel (DV5RUC (YHV))
  • 1.6 BlueHDI 115 Diesel (DV6FCU (BHX))
  • 1.6 BlueHDI 95 Diesel (DV6FDU (BHS))
  • 1.6 BlueHDI 95 Diesel (DV6FDU (BHV))
  • 2.0 BlueHDI 125 Diesel (DW10FE (AHK))
Renew the clutch assembly (manual transmission) 14h00
Renew the clutch assembly (semi-automatic transmission) 12h00

What is a Peugeot Expert clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Peugeot Expert clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Peugeot Expert clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

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3 models covered

Model Year Range Engines covered Fuel
Expert I, II 1995-2007 1995-2007 1.6 SPi Petrol (220A2000), 1.8 Petrol (XU7JP (LFW)), 1.9 D Diesel (DW8 (WJZ)), 1.9 D Diesel (DW8B (WJY)), 1.9 D Diesel (XUD9A (D9B)), 1.9 TD Diesel (XUD9BTF (DHX)), 1.9 TD Diesel (XUD9TF (D8B)), 2.0 16V Petrol (EW10J4/L3 (RFN)), 2.0 HDi 16V Diesel (DW10ATED4 (RHW)), 2.0 HDi Dies… Diesel, Petrol
Expert III 2007-2015 2007-2015 1.6 HDi Diesel (DV6UC (9HM)), 1.6 HDi Diesel (DV6UTED4 (9HU)), 2.0 HDi Diesel (DW10CD (AHZ)), 2.0 HDi Diesel (DW10CTED4 (RHH)), 2.0 HDi Diesel (DW10UTED4 (RHK)), 2.0 HDiF Diesel (DW10BTED4 (RHR)), 2.0 HDiF Diesel (DW10CE (AHY)), 2.0 HDiF Diesel (DW10UTED4 (RHG)), 2.0 HDiF Diesel… Diesel, Petrol
Expert IV 2016-2025 2016-2025 1.5 BlueHDi 100 Diesel (DV5RUCD (YHR)), 1.5 BlueHDi 120 Diesel (DV5RUC (YHV)), 1.6 BlueHDI 115 Diesel (DV6FCU (BHX)), 1.6 BlueHDI 95 Diesel (DV6FDU (BHS)), 1.6 BlueHDI 95 Diesel (DV6FDU (BHV)), 2.0 BlueHDI 125 48V (MHEV),Diesel (DW10FE (AHJ)), 2.0 BlueHDI 125 Diesel (DW10FE (AHK… 48V (MHEV), Diesel

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