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Change Car Clutch

Technical 5h00–10h00 ~500–1000£
Estimated time 5h00–10h00
Estimated labour cost ~500–1000£
Difficulty Technical
Vehicles
Tucson 2004-2012 4
  • 2.0 CRDi Diesel (D4EA)
  • 2.0 CRDi Diesel (D4EA)
  • 2.0 CRDi Diesel (D4EA)
  • 2.7 V6 24V Petrol (G6BA)
Tucson 2015-2020 10
  • 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE)
  • 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE)
  • 1.6 GDi, -LPG LPG,Petrol (G4FD)
  • 1.6 T-GDi Petrol (G4FJ)
  • 1.7 CRDi Diesel (D4FD)
  • 1.7 CRDi Diesel (D4FD)
  • 2.0 CRDi Diesel (D4HA)
  • 2.0 CRDi Diesel (D4HA)
  • 2.0 CRDi, MHEV 48V Diesel (D4HA)
  • 2.0 MPi Petrol (G4NA)
Renew the clutch assembly (manual transmission) Front-wheel drive 10h00
Renew the multi-plate clutch assembly 6h00–11h00
Renew the clutch assembly (manual transmission) 5h00

What is a Hyundai Tucson clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Hyundai Tucson clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Hyundai Tucson clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

3 models covered

Model Year Range Engines covered Fuel
Tucson 2004-2012 2004-2012 2.0 16V Petrol (G4GC), 2.0 CRDi Diesel (D4EA), 2.0 CRDi Diesel (D4EA), 2.0 CRDi Diesel (D4EA), 2.7 V6 24V Petrol (G6BA) Diesel, Petrol
Tucson 2015-2020 2015-2020 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE), 1.6 CRDi, MHEV 48V 48V (MHEV),Diesel (D4FE), 1.6 GDi, -LPG LPG,Petrol (G4FD), 1.6 T-GDi Petrol (G4FJ), 1.7 CRDi Diesel (D4FD), 1.7 CRDi Diesel (D4FD), 2.0 CRDi Diesel (D4HA), 2.0 CRDi Diesel (D4HA), 2.0 CRDi, MHEV 48V Diesel (D4HA), 2… 48V (MHEV), Diesel, LPG, Petrol
Tucson 2020-2025 2020-2025 1.6 CRDi Diesel (D4FE), 1.6 T-GDi HEV Electricity,Petrol (G4FT), 1.6 T-GDi MHEV 48V (MHEV),Petrol (G4FU), 1.6 T-GDi Petrol (G4FP), 1.6 T-GDi PHEV Electricity,Petrol (G4FT), 2.0 MPi Petrol (G4NL) 48V (MHEV), Diesel, Electricity, Petrol