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Change Car Clutch

Technical 5h00–6h00 ~500–600£
Estimated time 5h00–6h00
Estimated labour cost ~500–600£
Difficulty Technical
Renew the clutch assembly (manual transmission) 5h00–6h00
Renew the multi-plate clutch assembly 5h00–6h00
Renew the clutch assembly (semi-automatic transmission) 6h00

What is a Hyundai i20 clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Hyundai i20 clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Hyundai i20 clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

3 models covered

Model Year Range Engines covered Fuel
i20 2008-2014 2008-2014 1.1 CRDi Diesel (D3FA), 1.2 16V Petrol (G4LA-5), 1.2, -LPG LPG,Petrol (G4LA), 1.4 CRDi 16V Diesel (D4FC-L), 1.4 CRDi Diesel (D4FC), 1.4 Petrol (G4FA), 1.6 16V, -LPG Petrol (G4FC), 1.6 CRDi 16V Diesel (D4FB-FL) Diesel, LPG, Petrol
i20 2015-2020 2015-2020 1.0 T-GDi Petrol (G3LC), 1.1 CRDi Diesel (D3FA), 1.2 16V 75 Petrol (G4LA), 1.2 16V 84, -LPG LPG,Petrol (G4LA), 1.4 CRDi Diesel (D4FC), 1.4 MPi Petrol (G4LC) Diesel, LPG, Petrol
i20 2020-2025 2020-2025 1.0 T-GDi, -MHEV 48V (MHEV),Petrol (G3LE), 1.0 T-GDi, -MHEV 48V (MHEV),Petrol (G3LF), 1.0 T-GDi, -MHEV 48V (MHEV),Petrol (G3LF), 1.2 MPi Petrol (G4LF), N (1.6 T-GDi) Petrol (G4FV) 48V (MHEV), Petrol