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Change Car Clutch

Technical 8h00–10h00 ~800–1000£
Estimated time 8h00–10h00
Estimated labour cost ~800–1000£
Difficulty Technical
Vehicles
500 2007-2025 10
  • 0.9 8V 105 TwinAir Turbo Petrol (199B6000)
  • 0.9 8V 60 TwinAir Petrol (312A6000)
  • 0.9 8V 65 TwinAir Petrol (312A4000)
  • 0.9 8V 80 TwinAir Turbo Petrol (312A5000)
  • 0.9 8V 85 TwinAir Turbo, -LPG LPG,Petrol (312A2000)
  • 1.0 6V 70 mHEV 48V (MHEV),Petrol (46341162)
  • 1.3 16V 75 MultiJet Diesel (169A1000)
  • 1.3 16V 95 MultiJet Diesel (199B1000)
  • 1.3 16V 95 MultiJet Diesel (312B1000)
  • 1.4 16V 100 Petrol (169A3000)

What is a Fiat 500 clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the Fiat 500 clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the Fiat 500 clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

2 models covered

Model Year Range Engines covered Fuel
500 1957-1977 1957-1977 500 4V D Petrol (120000), 500 4V F Petrol (110F000), 500 4V R Petrol (126A5000), 600 4V Petrol (111A000) Petrol
500 2007-2025 2007-2025 0.9 8V 105 TwinAir Turbo Petrol (199B6000), 0.9 8V 60 TwinAir Petrol (312A6000), 0.9 8V 65 TwinAir Petrol (312A4000), 0.9 8V 80 TwinAir Turbo Petrol (312A5000), 0.9 8V 85 TwinAir Turbo, -LPG LPG,Petrol (312A2000), 1.0 6V 70 mHEV 48V (MHEV),Petrol (46341162), 1.2 8V 70, -LPG LPG,… 48V (MHEV), Diesel, LPG, Petrol