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Change Car Clutch

Technical 5h00–10h00 ~500–1000£
Estimated time 5h00–10h00
Estimated labour cost ~500–1000£
Difficulty Technical
Vehicles
5-Series 1987-1997 6
  • 520i Petrol (M20B20M)
  • 525i Petrol (M20B25M)
  • 525i, -ix Petrol (M50B25)
  • 530i Petrol (M30B30M)
  • 535i Petrol (M30B35M)
  • 535i Petrol (M30B35M)
5-Series 1996-2004 18
  • 520d Diesel (M47D20 (204D1))
  • 520i Petrol (M52B20TU (206S4))
  • 520i, -LPG LPG,Petrol (M52B20 (206S3))
  • 520i, -LPG LPG,Petrol (M52B20TU (206S4))
  • 520i, -LPG LPG,Petrol (M54B22 (226S1))
  • 523i, -LPG LPG,Petrol (M52B25 (256S3))
  • 523i, -LPG LPG,Petrol (M52B25TU (256S4))
  • 525d Diesel (M57D25 (256D1))
  • 525i, -LPG LPG,Petrol (M54B25 (256S5))
  • 525td Diesel (M51D25 (256T1))
  • 525tds Diesel (M51D25 (256T1))
  • 528i, -LPG LPG,Petrol (M52B28 (286S1))
  • 528i, -LPG LPG,Petrol (M52B28TU (286S2))
  • 530d Diesel (M57D30 (306D1))
  • 530d Diesel (M57D30 (306D1))
  • 530i, -LPG LPG,Petrol (M54B30 (306S3))
  • 535i, -LPG LPG,Petrol (M62B35 (358S1))
  • 535i, -LPG LPG,Petrol (M62B35TU (358S2))
5-Series 2003-2011 29
  • 520d Diesel (M47D20T2)
  • 520d Diesel (N47D20A)
  • 520d Diesel (N47D20C)
  • 520i (120/125 kW) Petrol (N43B20A)
  • 520i Petrol (M54B22)
  • 520i Petrol (N46B20B)
  • 523i Petrol (N52B25A)
  • 523i, -LPG LPG,Petrol (N52B25A)
  • 523i, -LPG LPG,Petrol (N53B25A)
  • 525d Diesel (M57D25TU)
  • 525d Diesel (M57D25TU)
  • 525d Diesel (M57D30 (306D3))
  • 525d, Xd Diesel (M57D30T2)
  • 525i, -LPG LPG,Petrol (M54B25)
  • 525i, Xi LPG,Petrol (N52B25A)
  • 525i, Xi Petrol (N53B30A)
  • 530d Diesel (M57D30T2)
  • 530d Diesel (M57D30TU)
  • 530d, Xd Diesel (M57D30T2)
  • 530d, Xd Diesel (M57D30T2)
  • 530i, -LPG LPG,Petrol (M54B30)
  • 530i, Xi LPG,Petrol (N52B30A)
  • 530i, Xi Petrol (N52B30A)
  • 530i, Xi Petrol (N53B30A)
  • 535d Diesel (M57D30T2TOP)
  • 540i, -LPG LPG,Petrol (N62B40A)
  • 545i, -LPG LPG,Petrol (N62B44A)
  • 550i, -LPG LPG,Petrol (N62B48B)
  • M5, -LPG LPG,Petrol (S85B50A)
5-Series 2009-2017 21
  • 518d Diesel (N47D20C)
  • 520d Diesel (B47D20A)
  • 520d Diesel (N47D20C)
  • 520d, -xDrive Diesel (N47D20C)
  • 520d, -xDrive M Performance Diesel (B47D20A)
  • 520d, -xDrive M Performance Diesel (N47D20C)
  • 520d,-xDrive Diesel (B47D20A)
  • 520i Petrol (N20B20A)
  • 523i Petrol (N52B25A)
  • 523i Petrol (N53B30A)
  • 525d Diesel (N57D30A)
  • 525d Diesel (N57D30A)
  • 528i Petrol (N53B30A)
  • 528i, -xDrive Petrol (N20B20A)
  • 530d, -xDrive Diesel (N57D30A)
  • 530d, -xDrive Diesel (N57D30A)
  • 530d, -xDrive M Performance Diesel (N57D30A)
  • 530i Petrol (N52B30A)
  • 530i Petrol (N53B30A)
  • 535i, -xDrive M Performance Petrol (N55B30A)
  • 535i, -xDrive Petrol (N55B30A)
Renew the clutch assembly (manual transmission) 5h00–10h00
Renew the clutch assembly (manual transmission) ( - 02/1990) 5h00
Renew the multi-plate clutch assembly 5h00–8h00
Renew the clutch assembly (semi-automatic transmission) 6h00–8h00

What is a BMW 5-Series clutch?

The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.

When should you change the BMW 5-Series clutch?

The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.

Is it difficult to change the BMW 5-Series clutch kit?

Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.

6 models covered

Model Year Range Engines covered Fuel
5-Series 1981-1988 1981-1988 518 Petrol (M10B18), 518i Petrol (M10B18), 520i Petrol (M20B20), 520i Petrol (M20B20), 524td Diesel (M21D24), 525e Petrol (M20B27), 525i Petrol (M30B25), 528i Petrol (M30B28), 535i Petrol (M30B34), M5 Petrol (S38B35) Diesel, Petrol
5-Series 1987-1997 1987-1997 520i Petrol (M20B20M), 525i Petrol (M20B25M), 525i, -ix Petrol (M50B25), 530i Petrol (M30B30M), 535i Petrol (M30B35M), 535i Petrol (M30B35M) Petrol
5-Series 1996-2004 1996-2004 520d Diesel (M47D20 (204D1)), 520i Petrol (M52B20TU (206S4)), 520i, -LPG LPG,Petrol (M52B20 (206S3)), 520i, -LPG LPG,Petrol (M52B20TU (206S4)), 520i, -LPG LPG,Petrol (M54B22 (226S1)), 523i, -LPG LPG,Petrol (M52B25 (256S3)), 523i, -LPG LPG,Petrol (M52B25TU (256S4)), 525d Diesel (… Diesel, LPG, Petrol
5-Series 2003-2011 2003-2011 520d Diesel (M47D20T2), 520d Diesel (N47D20A), 520d Diesel (N47D20C), 520i (120/125 kW) Petrol (N43B20A), 520i Petrol (M54B22), 520i Petrol (N46B20B), 523i Petrol (N52B25A), 523i, -LPG LPG,Petrol (N52B25A), 523i, -LPG LPG,Petrol (N53B25A), 525d Diesel (M57D25TU), 525d Diesel (M5… Diesel, LPG, Petrol
5-Series 2009-2017 2009-2017 518d Diesel (B47D20A), 518d Diesel (N47D20C), 520d Diesel (B47D20A), 520d Diesel (N47D20C), 520d, -xDrive Diesel (N47D20C), 520d, -xDrive M Performance Diesel (B47D20A), 520d, -xDrive M Performance Diesel (N47D20C), 520d,-xDrive Diesel (B47D20A), 520i Petrol (N20B16A), 520i Petr… Diesel, Petrol
5-Series 2017-2025 2017-2025 518d Diesel (B47D20B), 518d, -mHev 48V (MHEV),Diesel (B47D20B), 520d, -mHev, -xDrive 48V (MHEV),Diesel (B47D20B+JA1), 520d, -mHev, -xDrive 48V (MHEV),Diesel (B47D20B+JA1), 520d, -xDrive Diesel (B47D20A), 520d, -xDrive Diesel (B47D20B), 520e Electricity,Petrol (B48B20A+GC1), 520i… 48V (MHEV), Diesel, Electricity, Petrol