Change Car Clutch BMW 5-Series
Change Car Clutch
| Estimated time | 5h00–10h00 |
|---|---|
| Estimated labour cost | ~500–1000£ |
| Difficulty | Technical |
| Vehicles |
5-Series 1987-1997 6
5-Series 1996-2004 18
5-Series 2003-2011 29
5-Series 2009-2017 21
|
| Renew the clutch assembly (manual transmission) | 5h00–10h00 |
| Renew the clutch assembly (manual transmission) ( - 02/1990) | 5h00 |
| Renew the multi-plate clutch assembly | 5h00–8h00 |
| Renew the clutch assembly (semi-automatic transmission) | 6h00–8h00 |
What is a BMW 5-Series clutch?
The clutch is a device that smoothly couples the gearbox to the engine without jerking. Most manual gearbox cars use a single-disc diaphragm clutch. Robotised gearboxes started with single clutch and now use dual-clutch systems.
When should you change the BMW 5-Series clutch?
The clutch is a wear part that should be changed at the first signs of weakness. Clutch life is approximately 150,000 km but varies greatly with driving style and journey type. Warning symptoms: difficulty changing gears, clutch slip under acceleration, jerking when moving off, rubbing noise.
Is it difficult to change the BMW 5-Series clutch kit?
Difficulty level 4/5: technically moderately difficult, requiring specific tools (workshop crane, disc centring mandrel). The method involves: drain gearbox oil, remove driveshafts, remove starter, disconnect gearbox cables, remove gearbox, replace mechanism/disc/bearing, refit gearbox and components, refill gearbox oil, bleed hydraulic clutch circuit if applicable.
6 models covered
| Model | Year Range | Engines covered | Fuel |
|---|---|---|---|
| 5-Series 1981-1988 | 1981-1988 | 518 Petrol (M10B18), 518i Petrol (M10B18), 520i Petrol (M20B20), 520i Petrol (M20B20), 524td Diesel (M21D24), 525e Petrol (M20B27), 525i Petrol (M30B25), 528i Petrol (M30B28), 535i Petrol (M30B34), M5 Petrol (S38B35) | Diesel, Petrol |
| 5-Series 1987-1997 | 1987-1997 | 520i Petrol (M20B20M), 525i Petrol (M20B25M), 525i, -ix Petrol (M50B25), 530i Petrol (M30B30M), 535i Petrol (M30B35M), 535i Petrol (M30B35M) | Petrol |
| 5-Series 1996-2004 | 1996-2004 | 520d Diesel (M47D20 (204D1)), 520i Petrol (M52B20TU (206S4)), 520i, -LPG LPG,Petrol (M52B20 (206S3)), 520i, -LPG LPG,Petrol (M52B20TU (206S4)), 520i, -LPG LPG,Petrol (M54B22 (226S1)), 523i, -LPG LPG,Petrol (M52B25 (256S3)), 523i, -LPG LPG,Petrol (M52B25TU (256S4)), 525d Diesel (… | Diesel, LPG, Petrol |
| 5-Series 2003-2011 | 2003-2011 | 520d Diesel (M47D20T2), 520d Diesel (N47D20A), 520d Diesel (N47D20C), 520i (120/125 kW) Petrol (N43B20A), 520i Petrol (M54B22), 520i Petrol (N46B20B), 523i Petrol (N52B25A), 523i, -LPG LPG,Petrol (N52B25A), 523i, -LPG LPG,Petrol (N53B25A), 525d Diesel (M57D25TU), 525d Diesel (M5… | Diesel, LPG, Petrol |
| 5-Series 2009-2017 | 2009-2017 | 518d Diesel (B47D20A), 518d Diesel (N47D20C), 520d Diesel (B47D20A), 520d Diesel (N47D20C), 520d, -xDrive Diesel (N47D20C), 520d, -xDrive M Performance Diesel (B47D20A), 520d, -xDrive M Performance Diesel (N47D20C), 520d,-xDrive Diesel (B47D20A), 520i Petrol (N20B16A), 520i Petr… | Diesel, Petrol |
| 5-Series 2017-2025 | 2017-2025 | 518d Diesel (B47D20B), 518d, -mHev 48V (MHEV),Diesel (B47D20B), 520d, -mHev, -xDrive 48V (MHEV),Diesel (B47D20B+JA1), 520d, -mHev, -xDrive 48V (MHEV),Diesel (B47D20B+JA1), 520d, -xDrive Diesel (B47D20A), 520d, -xDrive Diesel (B47D20B), 520e Electricity,Petrol (B48B20A+GC1), 520i… | 48V (MHEV), Diesel, Electricity, Petrol |