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Change Car Turbo

Very technical 5h00–12h00 ~500–1200£
Estimated time 5h00–12h00
Estimated labour cost ~500–1200£
Difficulty Very technical
Vehicles
Kuga 2008-2012 6
  • 2.0 TDCi (Duratorq) Diesel (G6DG)
  • 2.0 TDCi (Duratorq) Diesel (TXDA)
  • 2.0 TDCi (Duratorq) Diesel (UFDA)
  • 2.0 TDCi (Duratorq) Diesel (UKDA)
  • 2.5 (DuraTec) Petrol (HYDB)
  • 2.5 (DuraTec) Petrol (HYDC)
Kuga 2013-2020 34
  • 1.5 (EcoBoost) Petrol (BNMA)
  • 1.5 (EcoBoost) Petrol (BNMB)
  • 1.5 (EcoBoost) Petrol (BNMC)
  • 1.5 (EcoBoost) Petrol (M8MA)
  • 1.5 (EcoBoost) Petrol (M8MC)
  • 1.5 (EcoBoost) Petrol (M8MD)
  • 1.5 (EcoBoost) Petrol (M8ME)
  • 1.5 (EcoBoost) Petrol (M9MA)
  • 1.5 (EcoBoost) Petrol (M9MB)
  • 1.5 (EcoBoost) Petrol (M9MD)
  • 1.5 (EcoBoost) Petrol (M9ME)
  • 1.5 TDCi (Duratorq) Diesel (XWMB)
  • 1.5 TDCi (Duratorq) Diesel (XWMC)
  • 1.5 TDCi (Duratorq) Diesel (XWMD)
  • 1.5 TDCi (Duratorq) Diesel (XWME)
  • 1.6 (EcoBoost) Petrol (JQMA)
  • 1.6 (EcoBoost) Petrol (JQMB)
  • 1.6 (EcoBoost) Petrol (JTMA)
  • 2.0 (EcoBoost) Petrol (R9MA)
  • 2.0 (EcoBoost) Petrol (R9MC)
  • 2.0 TDCi (Duratorq) Diesel (T7MA)
  • 2.0 TDCi (Duratorq) Diesel (T7MB)
  • 2.0 TDCi (Duratorq) Diesel (T7MC)
  • 2.0 TDCi (Duratorq) Diesel (T7MD)
  • 2.0 TDCi (Duratorq) Diesel (T8MA)
  • 2.0 TDCi (Duratorq) Diesel (T8MB)
  • 2.0 TDCi (Duratorq) Diesel (T8MC)
  • 2.0 TDCi (Duratorq) Diesel (TXMA)
  • 2.0 TDCi (Duratorq) Diesel (TYMA)
  • 2.0 TDCi (Duratorq) Diesel (UFMA)
  • 2.0 TDCi (Duratorq) Diesel (UKMA)
  • 2.0 TDCi (Duratorq) Diesel (XRMA)
  • 2.0 TDCi (Duratorq) Diesel (XRMB)
  • 2.0 TDCi (Duratorq) Diesel (XRMC)
Kuga 2019-2025 5
  • 1.5 (EcoBlue) Diesel (ZTDA)
  • 1.5 (EcoBoost) Petrol (UNDA)
  • 1.5 (EcoBoost) Petrol (YZDA)
  • 2.0 mHEV TDCi (EcoBlue) Diesel (YLDC)
  • 2.0 TDCi (EcoBlue) Diesel (YMDA)
Renew the turbocharger 7h00–11h00
Renew the turbocharger 4WD 10h00
Renew the turbocharger Front-wheel drive 7h00–9h00
Renew the turbocharger Manual transmission 7h00–15h00
Renew the turbocharger Automatic transmission 10h00–19h00
Renew the turbocharger 6F35, 4WD 10h00
Renew the turbocharger EURO 5 9h00
Renew the turbocharger EURO 6 9h00
Renew the turbocharger Manual transmission, EURO 5, 4WD 12h00
Renew the turbocharger Semi-automatic transmission, EURO 5, 4WD 12h00
Renew the turbocharger (Manual transmission, Semi-automatic transmission), EURO 6, 4WD 10h00

What is the role of the Ford Kuga turbo?

The turbocharger increases engine power by compressing the intake air, allowing more air (and therefore more fuel) into the combustion chambers. It is driven by exhaust gases spinning a turbine at speeds up to 250,000 rpm. The compressed intake air passes through an intercooler to reduce its temperature before entering the engine.

What are the symptoms of a failing Ford Kuga turbo?

Common symptoms include: loss of engine power or boost, excessive exhaust smoke (blue/white for oil burning, black for over-fuelling), whining or whistling noise from the turbo area, engine warning light or turbo fault codes, oil leaks at the turbo housing, increased oil consumption.

What causes Ford Kuga turbo failure?

The main causes are: oil starvation (blocked or restricted oil feed lines, low oil level, poor oil quality), foreign object ingestion, excessive exhaust temperature, worn bearings due to high mileage, and contaminated oil. Always investigate and fix the root cause before fitting a replacement turbo.

Can a Ford Kuga turbo be reconditioned?

Yes, turbo reconditioning is a common and cost-effective alternative to buying new. A reputable service will disassemble, inspect, replace worn parts, rebalance, and test the unit. Expect to pay 30–60% of the new price.

Is it difficult to change a Ford Kuga turbo?

Difficulty level 5/5: very technical. The turbo is connected to both the intake and exhaust systems, requiring numerous disassembly steps. Approximately 5 hours on average for a professional mechanic. Key precautions after fitting: change the engine oil and filter, prime the turbo with oil before starting, allow the turbo to cool down after hard driving by idling for 30 seconds before switching off.

3 models covered

Model Year Range Engines covered Fuel
Kuga 2008-2012 2008-2012 2.0 TDCi (Duratorq) Diesel (G6DG), 2.0 TDCi (Duratorq) Diesel (TXDA), 2.0 TDCi (Duratorq) Diesel (UFDA), 2.0 TDCi (Duratorq) Diesel (UKDA), 2.5 (DuraTec) Petrol (HYDB), 2.5 (DuraTec) Petrol (HYDC) Diesel, Petrol
Kuga 2013-2020 2013-2020 1.5 (EcoBoost) Petrol (BNMA), 1.5 (EcoBoost) Petrol (BNMB), 1.5 (EcoBoost) Petrol (BNMC), 1.5 (EcoBoost) Petrol (M8MA), 1.5 (EcoBoost) Petrol (M8MC), 1.5 (EcoBoost) Petrol (M8MD), 1.5 (EcoBoost) Petrol (M8ME), 1.5 (EcoBoost) Petrol (M9MA), 1.5 (EcoBoost) Petrol (M9MB), 1.5 (EcoB… Diesel, Petrol
Kuga 2019-2025 2019-2025 1.5 (EcoBlue) Diesel (ZTDA), 1.5 (EcoBoost) Petrol (UNDA), 1.5 (EcoBoost) Petrol (YZDA), 2.0 mHEV TDCi (EcoBlue) Diesel (YLDC), 2.0 TDCi (EcoBlue) Diesel (YMDA), 2.5 FHEV 112 (Duratec) Electricity,Petrol (BGDC), 2.5 FHEV Electricity,Petrol (BGDE), 2.5 PHEV 112 (Duratec) Electric… Diesel, Electricity, Petrol